Magnetics Business & Technology - May/June 2019 - 13
FEATURE ARTICLE
A prototype 11 kw radial-gap motor was produced using various
motor materials belonging to the Hitachi Metals Group including not only Metglas for the teeth but also its Hidense ultra-high
density isotropic bonded-magnets and enamelled wires.
Evaluation of the prototype confirmed a motor efficiency of
97.2%-high enough to meet IE5 standards, the highest level in
the guidelines for motor energy efficiency of the International
Electrotechnical Commission, said the company. The prototype
is an 11 kw radial gap motor, the most common type motor distributed in the market, allowing the use of the stator coil structure
which can be produced using existing manufacturing technology.
A major problem with amorphous metal, however, has been to
manufacture it economically due to the difficulty in cutting and
machining the material which is harder than sheet steel. Hitachi's
Metglas unit, uaing a proprietary high-speed casting process and
other techniques, has pioneered the development of numerous
applications using the material, particularly for transformers.
Metglas provides this description of its material. Unlike the
crystalline structure of other magnetic materials, all the atoms
in an amorphous metal are randomly arranged, thus giving it a
higher resistivity (about three times) value than that for crystalline counterparts. Amorphous alloys are prepared by cooling the
melt at about million degrees per second. This fast cooling does
not give the atoms enough time to rearrange into stable crystalline form. As a result, one gets metastable amorphous structure.
Because of the absence of crystalline structure amorphous alloys
are magnetically soft (lower coercivity, lower core loss, higher
permeability). High resistivity gives lower loss at higher frequencies. The losses are among the lowest of any known magnetic
materials.
For more information, see www.hitachi-metals.com, and www.
metglas.com.
The benefit of amorphous materials for use in electric motors has
been known for years, however, researchers have struggled with
developing a solution that could be suitable for mass production.
Amorphous metal has a disordered atomic structure in contrast
to the crystalline structure of conventional metals, providing high
tensile strength and extremely low magnetic losses.
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May/June 2019 * Magnetics Business & Technology
13
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Magnetics Business & Technology - May/June 2019
Table of Contents for the Digital Edition of Magnetics Business & Technology - May/June 2019
Magnetics Business & Technology - May/June 2019
Contents
Editor’s Choice/ Features
Hitachi Metals Equips Innovation Center for 3D Printing of Large Metal Parts
Tech Tips: Adhesive Fundamentals for Common Magnet Bonding Applications
Innovative Winding Technology Leads to New Generation of Inductive Products from BLOCK BLOCK,
Research & Development
NASA Spacecraft Discover New Magnetic Process in Turbulent Space
Product News
Industry News
Marketplace/ Advertising Index
Heat-Assisted Magnetic Recording Milestone Reached by Seagate Technology
Magnetics Business & Technology - May/June 2019 - Magnetics Business & Technology - May/June 2019
Magnetics Business & Technology - May/June 2019 - Cover2
Magnetics Business & Technology - May/June 2019 - Contents
Magnetics Business & Technology - May/June 2019 - Editor’s Choice/ Features
Magnetics Business & Technology - May/June 2019 - 5
Magnetics Business & Technology - May/June 2019 - Hitachi Metals Equips Innovation Center for 3D Printing of Large Metal Parts
Magnetics Business & Technology - May/June 2019 - 7
Magnetics Business & Technology - May/June 2019 - Tech Tips: Adhesive Fundamentals for Common Magnet Bonding Applications
Magnetics Business & Technology - May/June 2019 - 9
Magnetics Business & Technology - May/June 2019 - Innovative Winding Technology Leads to New Generation of Inductive Products from BLOCK BLOCK,
Magnetics Business & Technology - May/June 2019 - 11
Magnetics Business & Technology - May/June 2019 - 12
Magnetics Business & Technology - May/June 2019 - 13
Magnetics Business & Technology - May/June 2019 - Research & Development
Magnetics Business & Technology - May/June 2019 - 15
Magnetics Business & Technology - May/June 2019 - NASA Spacecraft Discover New Magnetic Process in Turbulent Space
Magnetics Business & Technology - May/June 2019 - 17
Magnetics Business & Technology - May/June 2019 - Product News
Magnetics Business & Technology - May/June 2019 - 19
Magnetics Business & Technology - May/June 2019 - 20
Magnetics Business & Technology - May/June 2019 - 21
Magnetics Business & Technology - May/June 2019 - 22
Magnetics Business & Technology - May/June 2019 - Industry News
Magnetics Business & Technology - May/June 2019 - 24
Magnetics Business & Technology - May/June 2019 - 25
Magnetics Business & Technology - May/June 2019 - 26
Magnetics Business & Technology - May/June 2019 - 27
Magnetics Business & Technology - May/June 2019 - Marketplace/ Advertising Index
Magnetics Business & Technology - May/June 2019 - 29
Magnetics Business & Technology - May/June 2019 - Heat-Assisted Magnetic Recording Milestone Reached by Seagate Technology
Magnetics Business & Technology - May/June 2019 - Cover3
Magnetics Business & Technology - May/June 2019 - Cover4
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