Magnetics Business & Technology - July/August 2021 - 12

FEATURE ARTICLE
Luxury Auto Maker Bentley Goes After Magnet Materials & Manufacturing Advancements
Iconic luxury car maker Bentley Motors is pursuing two projects
in the magnetics supply chain to support its commitment toward
automobile electrification. One aims to use recycled magnets to
produce auxiliary motors for cars, the other to develop an e-powertrain
without dependence on rare earth magnets.
They are part of a noteworthy transformation for the legendary
company, established over a century ago and currently the world's
largest producer of 12-cylinder engines. Under its Beyond 100
strategy, Bentley has committed to offer only hybrid or electric vehicles
by 2026 and to be fully electric by 2030.
Both projects are supported by government funding and involve
British suppliers of related technology as the UK seeks to further
its capabilities in magnetic materials and technology for EV manufacturing.
Bentley announced the new study In February, a threeyear
research effort that aims to revolutionize the sustainability of
electric motors.
The study could result in recycled rare-earth magnets being used
in selected ancillary motors for the first time. Titled RaRE (Rareearth
Recycling for E-machines), it intends to build on work completed
at the University of Birmingham in devising a method of extracting
magnets from waste electronics. The project will scale up
this process and repurpose the extracted magnetic material into
new recyclable magnets for use within ancillary motors. An objective
is that the motors also minimize complexity through manufacture
while supporting the development of the UK supply chain for
both mass production and low volume components.
" As we accelerate our journey to electrification, offering only hybrid
or electric vehicles by 2026, and full electric by 2030, it is
important that we focus on every aspect of vehicle sustainability,
including sustainable methods of sourcing materials and components, "
said Dr. Matthias Rabe, member of the Board for Engineering
at Bentley. " RaRE promises a step-change in electrical
recyclability, providing a source of truly bespoke, low voltage motors
for a number of different applications and we are confident
the results will provide a basis for fully sustainable electric drives. "
This study will run parallel to Bentley's Octupus research program.
Begun last year, it aims to deliver a breakthrough in e-axle electric
powertrains, utilizing a fully integrated, free from rare-earth
magnet e-axle that supports electric vehicle architectures. The
resulting electric drive system will be designed to exceed the latest
permanent magnet motor performance while simultaneously
removing the need for both rare-earth magnets and copper windings,
delivering a package both cost effective and recyclable at its
end of life.
Both projects are organized in partnership with Innovate UK. Bentley's
role is to lead specification setting and test protocol development
while supporting the design and manufacturing activities.
Partners in the latest effort include several other UK companies.
Hypromag will scale up the recycling processes developed at the
University of Birmingham and convert the extracted powders to
sintered magnets with properties designed around those required
for the auxiliary motors. Founded in 2018, the company aims to
develop a full recycling supply chain for rare earth magnets based
upon neodymium iron boron. It has licensed the patented technology
called HPMS (Hydrogen Processing of Magnet Scrap) developed
in the Magnetic Materials Group at the University of Birmingham.
HPMS is a hydrogen based process to extract NdFeB
magnets from electrical products such as hard disk drives. The
extracted NdFeB powder is in the form of an alloy which can be
12 Magnetics Business & Technology * July/August 2021
www.MagneticsMag.com
http://www.MagneticsMag.com

Magnetics Business & Technology - July/August 2021

Table of Contents for the Digital Edition of Magnetics Business & Technology - July/August 2021

Magnetics Business & Technology - July/August 2021
Editor’s Choice/ Features
Major Automakers Transform Design & Manufacturing Operations on Accelerated Path to e-Propulsion – Part 2 of 2
Luxury Auto Maker Bentley Goes After Magnet Materials & Manufacturing Advancements
Magnetism Plays Key Roles in DARPA Research to Develop Brain-Machine Interface without Surgery
Research & Development
Product News
Industry News
Events Calendar/ Advertising Index
Toshiba’s New Magnetic Material Improves Motor Energy Conversion Efficiency
Visions
Magnetics Business & Technology - July/August 2021 - Magnetics Business & Technology - July/August 2021
Magnetics Business & Technology - July/August 2021 - Cover2
Magnetics Business & Technology - July/August 2021 - 3
Magnetics Business & Technology - July/August 2021 - Editor’s Choice/ Features
Magnetics Business & Technology - July/August 2021 - 5
Magnetics Business & Technology - July/August 2021 - Major Automakers Transform Design & Manufacturing Operations on Accelerated Path to e-Propulsion – Part 2 of 2
Magnetics Business & Technology - July/August 2021 - 7
Magnetics Business & Technology - July/August 2021 - 8
Magnetics Business & Technology - July/August 2021 - 9
Magnetics Business & Technology - July/August 2021 - 10
Magnetics Business & Technology - July/August 2021 - 11
Magnetics Business & Technology - July/August 2021 - Luxury Auto Maker Bentley Goes After Magnet Materials & Manufacturing Advancements
Magnetics Business & Technology - July/August 2021 - 13
Magnetics Business & Technology - July/August 2021 - 14
Magnetics Business & Technology - July/August 2021 - 15
Magnetics Business & Technology - July/August 2021 - Research & Development
Magnetics Business & Technology - July/August 2021 - 17
Magnetics Business & Technology - July/August 2021 - 18
Magnetics Business & Technology - July/August 2021 - 19
Magnetics Business & Technology - July/August 2021 - 20
Magnetics Business & Technology - July/August 2021 - 21
Magnetics Business & Technology - July/August 2021 - Product News
Magnetics Business & Technology - July/August 2021 - 23
Magnetics Business & Technology - July/August 2021 - 24
Magnetics Business & Technology - July/August 2021 - 25
Magnetics Business & Technology - July/August 2021 - Industry News
Magnetics Business & Technology - July/August 2021 - 27
Magnetics Business & Technology - July/August 2021 - 28
Magnetics Business & Technology - July/August 2021 - 29
Magnetics Business & Technology - July/August 2021 - 30
Magnetics Business & Technology - July/August 2021 - 31
Magnetics Business & Technology - July/August 2021 - Events Calendar/ Advertising Index
Magnetics Business & Technology - July/August 2021 - 33
Magnetics Business & Technology - July/August 2021 - Visions
Magnetics Business & Technology - July/August 2021 - Cover3
Magnetics Business & Technology - July/August 2021 - Cover4
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2024julyaugust
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2024mayjune
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2024marchapril
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2024januaryfebruary
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2023novemberdecember
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2023septemberoctober
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2023julyaugust
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2023mayjune
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2023marchapril
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2023januaryfebruary
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2022novemberdecember
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2022septemberoctober
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2022julyaugust
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2022mayjune
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2022marchapril
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2022januaryfebruary
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2021novemberdecember
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2021septemberoctober
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2021julyaugust
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2021mayjune
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2021marchapril
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2021januaryfebruary
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2020novemberdecember
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2020septemberoctober
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2020julyaugust
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2020mayjune
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2020marchapril
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2020januaryfebruary
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2019novemberdecember
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2019septemberoctober
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2019julyaug
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2019mayjune
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2019marchapril
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2019janfeb
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2018winter
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2018summer
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2018spring
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2017winter
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2017summer
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2017spring
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2016winter
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2016summer
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2016spring
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2015winter
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2015summer
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2015spring
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2014winter
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2014summer
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2014spring
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2013winter
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2013fall
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2013summer
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2013spring
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2012winter
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2012fall
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2012summer
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2012spring
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2011winter
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2011fall
https://www.nxtbook.com/nxtbooks/webcom/magnetics_2011summer
https://www.nxtbookmedia.com