Smart Design for world, today's volatile energy market combined with the initiatives of many corporations to reduce carbon emissions has placed a renewed focus on manufacturing and energy usage. Designing a new pneumatic system or renovating an existing one through smart design concepts offers significant opportunities to lower energy consumption and improve machine performance. These smart design concepts also lead to more robust and easier to maintain pneumatic systems. Energy Savings Analysis At many facilities, the primary method of reducing pneumatic machine or cell energy consumption is to reduce air leaks. In any given application, stopping leaks can result in a reduction in lost energy from 10 percent to 20 percent. Leakage reduction, however, is only one of many ways to drive waste out of a pneumatic system. As an example, consider the three automotive applications in Figure 1: parts handling, clamping, and engine Pneumatics Proves Vital Smart design concepts improve sustainability through lower energy consumption and higher machine performance. W hile the U.S. historically has had much lower energy costs than in other parts of the 4 Motion Design, June 2022 MD Motion Control Feature 0622_1.indd 4 Cov ToC 5/18/22 10:04 AMhttp://info.hotims.com/82322-850