Baking & Snack - April 2004 - 88

PACKAGING TECHNOLOGY

ᮡ Dual-lane configuration allows bakeries to boost
output without drastically increasing machine cycle
rate. This puts less stress on the equipment and
enables more positive product handling.
FORMOST PACKAGING MACHINES

to the PLC regarding position,
speed, power, bag detection and
other conditions allow monitoring
and control of machine status. Operators typically access this type of

88 / BAKING & SNACK / April 2004

machine performance data, as well
as production statistics and alarm
screens, from a graphic display on
the operator interface. Maintenance personnel can click through
menus to adjust timers, counters,
valves and other components. Security features keep unauthorized
personnel from changing settings
and ensure consistent, optimized
operation. They are particularly important in multishift operations.
Bag changeover has become
more automated, too. For example,
a servo-controlled rotary bag table
on one new model has two holders for wicketed bags to minimize
downtime. As a wicket is emptied,
the holder drops away so a full one
can shift into place. As that wicket
is consumed, the operator loads a
fresh wicket on the empty holder,
and the process repeats.
Although bagging speeds tend to

be limited by the upstream bread
slicer, which until recently has
topped out at about 60 loaves per
minute, outputs have edged upward
a bit with the latest bread baggers
capable of matching the fastest slicers, handling 75 loaves per minute.
Baggers for rolls operate a bit slower,
at a maximum of about 65 packages
per minute. Also encouraging higher
bagging speeds is the development
of faster post-bagging equipment,
which arranges product in baskets
and stacks the filled baskets on a conveyor for transfer to route trucks.
A soon-to-be-introduced robotic
product orienter/loader not only
can match bagger speeds but also
offers a high degree of flexibility
regarding pack patterns and basket
styles. More importantly, the pickand-place unit enables bakeries to
move bread from bagger to truck
without any manual handling.



Baking & Snack - April 2004

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Baking & Snack - April 2004 - 2
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