Baking&Snack - April 2012 - 87
AUTOMATION
Q &A
or a supplier’s representative. Most supervisors and field personnel who train for suppliers have never been instructed to train or to educate adult learners. AIB International conducts “Train the Trainer” seminars; holding one prior to startup of a new bakery or a new baking line has proven very effective at reducing startup time and improving knowledge transfer. Assuming a mechanic has the fundamental skills required of them, then as in production, the success of the training program is dependent on the skills of the trainer and the quality of the training materials.
bilities into programmable logic controllers and personal computers that enable full line integration, and software capable of integrating the process line is now robust, dependable and tailored to meet the baker’s needs. This allows the baker to address lot tracking, process monitoring, track material usage and to simply integrate independent process operations. It also enables remote access to the process to monitor realtime performance and troubleshoot equipment issues.
How has the integration of equipment advanced to further automate complete lines?
Equipment manufacturers are building open communications capa-
What will it take for the industry to feature lights-out facilities with completely automated lines that require no human interaction?
It exists today. On a limited basis, it has existed in Europe for
nearly 20 years. The technology is there for mixing and baking, and several US baking companies have gone to sensory lighting systems in these areas; lights are only on when someone needs to be there. Packaging and distribution are another story, the technology exists for a limited few — those with infrequent or no changeovers for shifts at a time. Pick-and-place systems for bars, cookies and snack products are welldeveloped and provide good returns on high-speed lines. However, for the majority, people are needed. Technology is available, but the cost for those that have frequent changeovers, multiple stockkeeping units and multiple package put-ups is very high.
•
For more on the subject, subscribe to Baking & Snack Operations Update e-newsletter at www.bakingandsnack.com.
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Baking&Snack - April 2012
Table of Contents for the Digital Edition of Baking&Snack - April 2012
Baking&Snack - April 2012
Table of Contents
Table of Contents
Editorial - Time to wake up
Newsfront - Bimbo poised for largest capital spending ever
Newsfront - TIA changes dates for tech seminar
Newsfront - Gonnella awards two scholarships
Newsfront - Independent baker assumes ABA chair
In Brief
News - Study finds popcorn packed with polyphenols
News - Get ready for a vending revolution
In Brief
News - Palin, Deen to speak at IDDBA show
News - Jeff Dearduff: ‘Bakery Tech Tips’
News - Food industry’s unit volume falls
News - Waging the war of dried fruits
People
Pan Pepin - With Growth at a Premium
Alessi Bakeries - Where Quality Rules
Premium Bread - Paying a Premium on Bread
Whole Grains - Possibilities Galore
Flavors - A Matter of Taste
Ingredient App - When Function Meets Nutrition
Artisan Makeup - Automating without Compromise
Automation Q&A - When to Automate
Ingredient Handling - Silo Alternatives
Logistics Management - In Ship Shape
Sanitation Strategies - Taking a Professional Approach
Human Resources Q&A - Behind Closed Doors
Meeting Preview - Food Scientists Flock to Vegas
Industry Images
Calendar of Events
Innovations
Ingredient News
Products & Packaging
Patents
New on the Shelf
Marketplace
Ad Index
New Product Spotlight - Larger than Light
Baking&Snack - April 2012 - Baking&Snack - April 2012
Baking&Snack - April 2012 - 2
Baking&Snack - April 2012 - 3
Baking&Snack - April 2012 - 4
Baking&Snack - April 2012 - 5
Baking&Snack - April 2012 - 6
Baking&Snack - April 2012 - 7
Baking&Snack - April 2012 - 8
Baking&Snack - April 2012 - Table of Contents
Baking&Snack - April 2012 - 10
Baking&Snack - April 2012 - Table of Contents
Baking&Snack - April 2012 - Editorial - Time to wake up
Baking&Snack - April 2012 - 13
Baking&Snack - April 2012 - Newsfront - TIA changes dates for tech seminar
Baking&Snack - April 2012 - In Brief
Baking&Snack - April 2012 - In Brief
Baking&Snack - April 2012 - 17
Baking&Snack - April 2012 - News - Jeff Dearduff: ‘Bakery Tech Tips’
Baking&Snack - April 2012 - 19
Baking&Snack - April 2012 - News - Food industry’s unit volume falls
Baking&Snack - April 2012 - 21
Baking&Snack - April 2012 - News - Waging the war of dried fruits
Baking&Snack - April 2012 - People
Baking&Snack - April 2012 - Pan Pepin - With Growth at a Premium
Baking&Snack - April 2012 - 25
Baking&Snack - April 2012 - 26
Baking&Snack - April 2012 - 27
Baking&Snack - April 2012 - 28
Baking&Snack - April 2012 - 29
Baking&Snack - April 2012 - 30
Baking&Snack - April 2012 - 31
Baking&Snack - April 2012 - 32
Baking&Snack - April 2012 - 33
Baking&Snack - April 2012 - 34
Baking&Snack - April 2012 - 35
Baking&Snack - April 2012 - 36
Baking&Snack - April 2012 - Alessi Bakeries - Where Quality Rules
Baking&Snack - April 2012 - 38
Baking&Snack - April 2012 - 39
Baking&Snack - April 2012 - 40
Baking&Snack - April 2012 - 41
Baking&Snack - April 2012 - 42
Baking&Snack - April 2012 - 43
Baking&Snack - April 2012 - 44
Baking&Snack - April 2012 - Premium Bread - Paying a Premium on Bread
Baking&Snack - April 2012 - 46
Baking&Snack - April 2012 - 47
Baking&Snack - April 2012 - 48
Baking&Snack - April 2012 - 49
Baking&Snack - April 2012 - 50
Baking&Snack - April 2012 - 51
Baking&Snack - April 2012 - 52
Baking&Snack - April 2012 - Whole Grains - Possibilities Galore
Baking&Snack - April 2012 - 54
Baking&Snack - April 2012 - 55
Baking&Snack - April 2012 - 56
Baking&Snack - April 2012 - 57
Baking&Snack - April 2012 - 58
Baking&Snack - April 2012 - 59
Baking&Snack - April 2012 - 60
Baking&Snack - April 2012 - 61
Baking&Snack - April 2012 - 62
Baking&Snack - April 2012 - Flavors - A Matter of Taste
Baking&Snack - April 2012 - 64
Baking&Snack - April 2012 - 65
Baking&Snack - April 2012 - 66
Baking&Snack - April 2012 - 67
Baking&Snack - April 2012 - 68
Baking&Snack - April 2012 - 69
Baking&Snack - April 2012 - 70
Baking&Snack - April 2012 - 71
Baking&Snack - April 2012 - Ingredient App - When Function Meets Nutrition
Baking&Snack - April 2012 - 73
Baking&Snack - April 2012 - 74
Baking&Snack - April 2012 - Artisan Makeup - Automating without Compromise
Baking&Snack - April 2012 - 76
Baking&Snack - April 2012 - 77
Baking&Snack - April 2012 - 78
Baking&Snack - April 2012 - 79
Baking&Snack - April 2012 - 80
Baking&Snack - April 2012 - 81
Baking&Snack - April 2012 - 82
Baking&Snack - April 2012 - 83
Baking&Snack - April 2012 - 84
Baking&Snack - April 2012 - Automation Q&A - When to Automate
Baking&Snack - April 2012 - 86
Baking&Snack - April 2012 - 87
Baking&Snack - April 2012 - 88
Baking&Snack - April 2012 - Ingredient Handling - Silo Alternatives
Baking&Snack - April 2012 - 90
Baking&Snack - April 2012 - 91
Baking&Snack - April 2012 - 92
Baking&Snack - April 2012 - 93
Baking&Snack - April 2012 - 94
Baking&Snack - April 2012 - 95
Baking&Snack - April 2012 - 96
Baking&Snack - April 2012 - Logistics Management - In Ship Shape
Baking&Snack - April 2012 - 98
Baking&Snack - April 2012 - 99
Baking&Snack - April 2012 - 100
Baking&Snack - April 2012 - 101
Baking&Snack - April 2012 - 102
Baking&Snack - April 2012 - 103
Baking&Snack - April 2012 - 104
Baking&Snack - April 2012 - Sanitation Strategies - Taking a Professional Approach
Baking&Snack - April 2012 - Human Resources Q&A - Behind Closed Doors
Baking&Snack - April 2012 - 107
Baking&Snack - April 2012 - 108
Baking&Snack - April 2012 - 109
Baking&Snack - April 2012 - 110
Baking&Snack - April 2012 - Meeting Preview - Food Scientists Flock to Vegas
Baking&Snack - April 2012 - Industry Images
Baking&Snack - April 2012 - 113
Baking&Snack - April 2012 - 114
Baking&Snack - April 2012 - 115
Baking&Snack - April 2012 - 116
Baking&Snack - April 2012 - 117
Baking&Snack - April 2012 - 118
Baking&Snack - April 2012 - Calendar of Events
Baking&Snack - April 2012 - Innovations
Baking&Snack - April 2012 - Ingredient News
Baking&Snack - April 2012 - 122
Baking&Snack - April 2012 - Products & Packaging
Baking&Snack - April 2012 - 124
Baking&Snack - April 2012 - Patents
Baking&Snack - April 2012 - 126
Baking&Snack - April 2012 - New on the Shelf
Baking&Snack - April 2012 - Marketplace
Baking&Snack - April 2012 - 129
Baking&Snack - April 2012 - 130
Baking&Snack - April 2012 - 131
Baking&Snack - April 2012 - 132
Baking&Snack - April 2012 - Ad Index
Baking&Snack - April 2012 - New Product Spotlight - Larger than Light
Baking&Snack - April 2012 - 135
Baking&Snack - April 2012 - 136
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