Baking&Snack - July 2013 - 99
know immediately the counting
was off.
Pcdata’s other Distrib modules can
be added to track product from staging to the loading dock all the way
through delivery. The Distrib Dock
Management System’s wide-range
scanners are mounted to loading dock
doors and read the product stack label.
If the wrong stack is being loaded onto
a truck, an alarm will alert the operator.
The Proof of Delivery module enables
the delivery driver to scan the stack labels at the drop-off to ensure the right
stack is delivered to the right location.
This type of tracking ensures accuracy
that will prevent the dreaded calls saying a customer did not receive the right
order. “You’re not going to get some of
those calls anymore because you know
what they received and you can show
them,” Mr. Braun said.
Greater cost savings
Automating an entire section of
an operation undoubtedly leads
to cost savings in time and labor.
According to Mr. Braun, Pcdata can
save 20% of labor costs in an already
smoothly run bakery operation, but
in a bakery struggling in the warehouse, the company’s warehouse
management system can reduce labor costs up to 50%.
On average, ToolBox provides 30%
in labor savings in the picking process, according to Mr. Ulmer. “The
return on investment is usually a year
or a year and a half — certainly less
than two years,” he said. “The payback is extremely high and quick.”
The ease an automated system
brings to the picking process also
makes it easier on bakeries when
they need to ramp up production
for seasonal promotions. Temporary
workers can take too long filling orders using a paper-based system and
make so many mistakes that they
are no longer worth the cost of hiring and training. With an automated
system, however, training is minimal. “With a system like ours, they
don’t need to know anything else
other than scan the product, follow
the lights and confirm that they’re
done,” Mr. Braun said.
Today’s marketplace forces bakers
to find new ways to be competitive
in price, and rising production costs
keep them searching for the next
place to save a buck. Automating the
warehouse system not only can save
money and time in filling orders
accurately and quickly but also
make the rest of the bakery’s production more efficient.
•
MIXING SOLUTIONS FOR BREAD, PASTRIES, CAKES & SNACKING INDUSTRIES
PREMIUM
PERFORMANCE
COMPLETE
VERSATILITY
AQUAMIX
SPIRAL MIXER
Z.I. NORD - 85607 MONTAIGU CEDEX - FRANCE - Tél. +33 251-45-35-35 - Fax +33 251-40-85-98
contact@vmi.fr - www.vmi-mixer.com
For more information, see Page 129
www.bakingandsnack.com
July 2013 / Baking & Snack / 99
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http://www.bakingandsnack.com
Baking&Snack - July 2013
Table of Contents for the Digital Edition of Baking&Snack - July 2013
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