Baking & Snack - February 2015 - 58
FLOWERS FOODS
longer-than-usual flighted conveyor mounted on wheels connects slicer to bagger. When
running oval loaves, these conveyors are
pulled out and replaced with three Formost
Fuji overwrappers, also mounted on casters, that move into the designated position.
Flowers engineers worked with the equipment vendor on a new wrapper design to
enable this flexibility. "Putting the overwrappers in-line with the rest of the packaging
equipment minimizes handling of the product and allows a much higher rate of speed
and less scrap," Mr. Benton observed.
The overwrapper sends packaged loaves
along to the bread bagger, and they are sealed
by a Burford twist tyer and individually dated
by a Markem coder, just like all other bread
items packaged here.
Bagged bread loaves enter AMF Versaloaders at each wrapping station. These
robotic pattern formers are used in a number of Flowers plants to load delivery baskets. The company standardized on basket
size some years ago. Each delivery basket
waiting to be loaded is first run through an
AMF washing system: an unstacker, a trash
The advanced ram-and-shear divider sends cut dough
pieces across a weighbelt before rounding. A horizontal switch
routes rounded dough balls to three relaxing lanes leading to the
crossgrain moulders.
58 Baking & Snack February 2015 / www.bakingandsnack.com
dump unit and a basket washer.
The pattern former arranges loaves according to variety and size and inserts the grouped
packages into the waiting basket. The system
hands the filled basket off to the AMF bottomup basket stacker, which cycles trays up until
reaching the correct number of baskets.
The whole stack moves out onto the Cannon
Machinery in-floor conveyor. Because of plant
layout, the conveyor runs through the back
of the cake room to the shared dock on the
building's other side.
All products - cake and bread - leave the
bakery on trailers driven to Flowers' warehouses. "These are located where best to serve
our various markets," Mr. Scott noted. The
warehouses arrange the orders and, generally,
independent distributors sell Oxford's products to customers ranging from small retail
grocers to large supermarkets, club stores,
convenience stores and the full range of foodservice operations.
The Oxford bread line has a clean, straight
layout and acres of shiny stainless steel housings, but its true beauty lies within. A look
"under the hood" at this bread line reveals the
automation that simplifies operations and the
technologies that support everyday high quality and consistency. It's a big, efficient line with
the productivity to make it the production
lynchpin in Flowers' Northeast strategy.
*
http://www.mccookcold.com
Baking & Snack - February 2015
Table of Contents for the Digital Edition of Baking & Snack - February 2015
Baking & Snack - February 2015
Table of Contents
Table of Contents
Editorial - Shaking it up in 2015
News Front - Dietary Guidelines Committee offers preview
New health study explores whole grains
H&S drives alternative fuel bandwagon
Dairy, commodities temper outlook for 2015
Benton becomes Flowers’ chief manufacturing officer
In Brief/People
Capital Spending - Sounds of Optimism
Employees to the rescue
Cronuts, meet the next big thing
2015 Baking Hall of Fame - Inspiring the Future
The Flowers Way
Architect of Consolidation
Reaching New Heights
Teacher at Heart
Flavoring Our Future
Q&A Management - In Pursuit of Excellence
In the Long Run
Flowers Foods - The Big Line That Can
One system, now going mobile
Recovering energy and savings
Learning and stretching
Trends - Breakfast of Champions
Breakfast outside the box
A breakfast staple goes gluten-free
Variety Flours - The Scoop on Sprouted Grains
Don’t ‘freekeh’ out
Sodium Strategies - To Go Low - or Not
A bit of a boost
Ingredient App - Value-added Wheat
Sanitation Strategies - Clean State of Mind
Ovens - Uniting Technologies
Learn a new curve
Precision amounts to energy savings
Waffles and Wafers - Breaking the Mould
Industry Insight - How It's Done
Meeting Preview: ABA - That's Powerful Stuff
Meeting Preview: B&CMA - The Camaraderie of Cookies
Events
Innovations
Products & Packaging
Patents
New on the Shelf
Marketplace
Ad Index
New Product Spotlight
Baking & Snack - February 2015 - Baking & Snack - February 2015
Baking & Snack - February 2015 - 2
Baking & Snack - February 2015 - AMF1
Baking & Snack - February 2015 - AMF2
Baking & Snack - February 2015 - 3
Baking & Snack - February 2015 - 4
Baking & Snack - February 2015 - 5
Baking & Snack - February 2015 - 6
Baking & Snack - February 2015 - 7
Baking & Snack - February 2015 - 8
Baking & Snack - February 2015 - Table of Contents
Baking & Snack - February 2015 - 10
Baking & Snack - February 2015 - Table of Contents
Baking & Snack - February 2015 - Editorial - Shaking it up in 2015
Baking & Snack - February 2015 - 13
Baking & Snack - February 2015 - H&S drives alternative fuel bandwagon
Baking & Snack - February 2015 - 15
Baking & Snack - February 2015 - In Brief/People
Baking & Snack - February 2015 - 17
Baking & Snack - February 2015 - Capital Spending - Sounds of Optimism
Baking & Snack - February 2015 - 19
Baking & Snack - February 2015 - Employees to the rescue
Baking & Snack - February 2015 - 21
Baking & Snack - February 2015 - 22
Baking & Snack - February 2015 - 23
Baking & Snack - February 2015 - Cronuts, meet the next big thing
Baking & Snack - February 2015 - 25
Baking & Snack - February 2015 - 26
Baking & Snack - February 2015 - ASB1
Baking & Snack - February 2015 - ASB2
Baking & Snack - February 2015 - ASB3
Baking & Snack - February 2015 - ASB4
Baking & Snack - February 2015 - 2015 Baking Hall of Fame - Inspiring the Future
Baking & Snack - February 2015 - The Flowers Way
Baking & Snack - February 2015 - 29
Baking & Snack - February 2015 - Architect of Consolidation
Baking & Snack - February 2015 - 31
Baking & Snack - February 2015 - Reaching New Heights
Baking & Snack - February 2015 - 33
Baking & Snack - February 2015 - Teacher at Heart
Baking & Snack - February 2015 - 35
Baking & Snack - February 2015 - Flavoring Our Future
Baking & Snack - February 2015 - 37
Baking & Snack - February 2015 - 38
Baking & Snack - February 2015 - Q&A Management - In Pursuit of Excellence
Baking & Snack - February 2015 - 40
Baking & Snack - February 2015 - In the Long Run
Baking & Snack - February 2015 - 42
Baking & Snack - February 2015 - 43
Baking & Snack - February 2015 - Flowers Foods - The Big Line That Can
Baking & Snack - February 2015 - 45
Baking & Snack - February 2015 - 46
Baking & Snack - February 2015 - 47
Baking & Snack - February 2015 - One system, now going mobile
Baking & Snack - February 2015 - 49
Baking & Snack - February 2015 - 50
Baking & Snack - February 2015 - 51
Baking & Snack - February 2015 - 52
Baking & Snack - February 2015 - 53
Baking & Snack - February 2015 - Recovering energy and savings
Baking & Snack - February 2015 - 55
Baking & Snack - February 2015 - Learning and stretching
Baking & Snack - February 2015 - 57
Baking & Snack - February 2015 - 58
Baking & Snack - February 2015 - 59
Baking & Snack - February 2015 - 60
Baking & Snack - February 2015 - Trends - Breakfast of Champions
Baking & Snack - February 2015 - Breakfast outside the box
Baking & Snack - February 2015 - 63
Baking & Snack - February 2015 - 64
Baking & Snack - February 2015 - 65
Baking & Snack - February 2015 - A breakfast staple goes gluten-free
Baking & Snack - February 2015 - 67
Baking & Snack - February 2015 - 68
Baking & Snack - February 2015 - Variety Flours - The Scoop on Sprouted Grains
Baking & Snack - February 2015 - 70
Baking & Snack - February 2015 - 71
Baking & Snack - February 2015 - 72
Baking & Snack - February 2015 - Don’t ‘freekeh’ out
Baking & Snack - February 2015 - 74
Baking & Snack - February 2015 - 75
Baking & Snack - February 2015 - Sodium Strategies - To Go Low - or Not
Baking & Snack - February 2015 - 77
Baking & Snack - February 2015 - A bit of a boost
Baking & Snack - February 2015 - 79
Baking & Snack - February 2015 - 80
Baking & Snack - February 2015 - Ingredient App - Value-added Wheat
Baking & Snack - February 2015 - 82
Baking & Snack - February 2015 - Sanitation Strategies - Clean State of Mind
Baking & Snack - February 2015 - 84
Baking & Snack - February 2015 - Ovens - Uniting Technologies
Baking & Snack - February 2015 - 86
Baking & Snack - February 2015 - 87
Baking & Snack - February 2015 - 88
Baking & Snack - February 2015 - 89
Baking & Snack - February 2015 - Learn a new curve
Baking & Snack - February 2015 - 91
Baking & Snack - February 2015 - 92
Baking & Snack - February 2015 - 93
Baking & Snack - February 2015 - 94
Baking & Snack - February 2015 - 95
Baking & Snack - February 2015 - 96
Baking & Snack - February 2015 - 97
Baking & Snack - February 2015 - 98
Baking & Snack - February 2015 - 99
Baking & Snack - February 2015 - 100
Baking & Snack - February 2015 - 101
Baking & Snack - February 2015 - Precision amounts to energy savings
Baking & Snack - February 2015 - 103
Baking & Snack - February 2015 - 104
Baking & Snack - February 2015 - Waffles and Wafers - Breaking the Mould
Baking & Snack - February 2015 - 106
Baking & Snack - February 2015 - 107
Baking & Snack - February 2015 - 108
Baking & Snack - February 2015 - 109
Baking & Snack - February 2015 - 110
Baking & Snack - February 2015 - 111
Baking & Snack - February 2015 - 112
Baking & Snack - February 2015 - 113
Baking & Snack - February 2015 - 114
Baking & Snack - February 2015 - 115
Baking & Snack - February 2015 - 116
Baking & Snack - February 2015 - 117
Baking & Snack - February 2015 - Industry Insight - How It's Done
Baking & Snack - February 2015 - 119
Baking & Snack - February 2015 - 120
Baking & Snack - February 2015 - Meeting Preview: ABA - That's Powerful Stuff
Baking & Snack - February 2015 - 122
Baking & Snack - February 2015 - Meeting Preview: B&CMA - The Camaraderie of Cookies
Baking & Snack - February 2015 - 124
Baking & Snack - February 2015 - Events
Baking & Snack - February 2015 - Innovations
Baking & Snack - February 2015 - 127
Baking & Snack - February 2015 - 128
Baking & Snack - February 2015 - Products & Packaging
Baking & Snack - February 2015 - 130
Baking & Snack - February 2015 - 131
Baking & Snack - February 2015 - Patents
Baking & Snack - February 2015 - 133
Baking & Snack - February 2015 - New on the Shelf
Baking & Snack - February 2015 - 135
Baking & Snack - February 2015 - Marketplace
Baking & Snack - February 2015 - 137
Baking & Snack - February 2015 - 138
Baking & Snack - February 2015 - 139
Baking & Snack - February 2015 - 140
Baking & Snack - February 2015 - 141
Baking & Snack - February 2015 - 142
Baking & Snack - February 2015 - 143
Baking & Snack - February 2015 - 144
Baking & Snack - February 2015 - Ad Index
Baking & Snack - February 2015 - New Product Spotlight
Baking & Snack - February 2015 - 147
Baking & Snack - February 2015 - 148
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