Baking & Snack - July 2016 - 89

OPERATIONS
Risk Management

Taking the Safe Route
Bakers follow many roads to reduce and
prevent injuries and lost-time incidents.
by Dan Malovany

L

Like a stoplight at a busy intersection, employees can't
miss it as they enter one of Gonnella Baking's three facilities. The light shines bright red if the operation had
a lost-time injury, yellow if someone required first aid,
and green if everyone made it home safe and sound.
"When you walk into the door to one of our bakeries,
you know if anything has happened during the past 24
hours," explained Liz Marcucci, corporate safety director
for the Schaumburg, IL-based company where it operates a frozen dough facility. Gonnella also has a frozen
dough operation in Hazel Township, PA, as well as a
newly expanded fresh bakery in Aurora, IL.
If a worker experienced a near miss or was injured
or required first aid, assistant managers in operations,
maintenance and quality assurance then meet with
all employees on their next shift to discuss what happened and find ways to keep it from occurring again.
The incident is even posted on the board to the entrance of the bakery to heighten awareness.
Obviously, transparency is the map for driving home
safety. "It's not a bad thing to let everyone know what's go-

ing on," noted Ms. Marcucci, a member of the American
Bakers Association's Safety Committee and part of
Gonnella's safety initiative for more than three decades.
"Employees need to know how many loaves it costs
for one injury, and we let them know," she added. "They
then can understand how many hours they have to work
to take care of one injury."
That dollar-and-cents approach is pretty straightforward. The insurance company calculates how much
money comes out of the company's reserve. "I then go
to our sales department and have them determine how
many loaves, cases or products it takes per dollar, and
I multiply it from there," Ms. Marcucci pointed out.
"When you have to tell everyone that they have to work
three weeks to pay for one person's injury that required
two visits to the doctor, it hits home harder."

Calculating the costs
For many bakeries, the amount of money it takes to
pay for an injury goes beyond medical expenses and
indemnity payments, according to John Russell, directortechnical services, AHT Insurance. In addition to production time lost by the injured employee, fellow workers
and even supervisors, other related expenses may include
spoiled products, loss of customers, clean-up time, schedule delays, training new employees, overhead costs, legal
fees and a potential increase in insurance premiums.

www.bakingandsnack.com / July 2016 Baking & Snack 89


http://www.bakingandsnack.com

Baking & Snack - July 2016

Table of Contents for the Digital Edition of Baking & Snack - July 2016

Baking & Snack - July 2016 - 1
Baking & Snack - July 2016 - 2
Baking & Snack - July 2016 - 3
Baking & Snack - July 2016 - 4
Baking & Snack - July 2016 - 5
Baking & Snack - July 2016 - 6
Baking & Snack - July 2016 - 7
Baking & Snack - July 2016 - 8
Baking & Snack - July 2016 - 9
Baking & Snack - July 2016 - 10
Baking & Snack - July 2016 - 11
Baking & Snack - July 2016 - 12
Baking & Snack - July 2016 - 13
Baking & Snack - July 2016 - 14
Baking & Snack - July 2016 - 15
Baking & Snack - July 2016 - 16
Baking & Snack - July 2016 - 17
Baking & Snack - July 2016 - 18
Baking & Snack - July 2016 - 19
Baking & Snack - July 2016 - 20
Baking & Snack - July 2016 - 21
Baking & Snack - July 2016 - 22
Baking & Snack - July 2016 - 23
Baking & Snack - July 2016 - 24
Baking & Snack - July 2016 - 25
Baking & Snack - July 2016 - 26
Baking & Snack - July 2016 - 27
Baking & Snack - July 2016 - 28
Baking & Snack - July 2016 - 29
Baking & Snack - July 2016 - 30
Baking & Snack - July 2016 - 31
Baking & Snack - July 2016 - 32
Baking & Snack - July 2016 - 33
Baking & Snack - July 2016 - 34
Baking & Snack - July 2016 - 35
Baking & Snack - July 2016 - 36
Baking & Snack - July 2016 - 37
Baking & Snack - July 2016 - 38
Baking & Snack - July 2016 - 39
Baking & Snack - July 2016 - 40
Baking & Snack - July 2016 - 41
Baking & Snack - July 2016 - 42
Baking & Snack - July 2016 - 43
Baking & Snack - July 2016 - 44
Baking & Snack - July 2016 - 45
Baking & Snack - July 2016 - 46
Baking & Snack - July 2016 - 47
Baking & Snack - July 2016 - 48
Baking & Snack - July 2016 - 49
Baking & Snack - July 2016 - 50
Baking & Snack - July 2016 - 51
Baking & Snack - July 2016 - 52
Baking & Snack - July 2016 - 53
Baking & Snack - July 2016 - 54
Baking & Snack - July 2016 - 55
Baking & Snack - July 2016 - 56
Baking & Snack - July 2016 - 57
Baking & Snack - July 2016 - 58
Baking & Snack - July 2016 - 59
Baking & Snack - July 2016 - 60
Baking & Snack - July 2016 - 61
Baking & Snack - July 2016 - 62
Baking & Snack - July 2016 - 63
Baking & Snack - July 2016 - 64
Baking & Snack - July 2016 - 65
Baking & Snack - July 2016 - 66
Baking & Snack - July 2016 - 67
Baking & Snack - July 2016 - 68
Baking & Snack - July 2016 - 69
Baking & Snack - July 2016 - 70
Baking & Snack - July 2016 - 71
Baking & Snack - July 2016 - 72
Baking & Snack - July 2016 - 73
Baking & Snack - July 2016 - 74
Baking & Snack - July 2016 - 75
Baking & Snack - July 2016 - 76
Baking & Snack - July 2016 - 77
Baking & Snack - July 2016 - 78
Baking & Snack - July 2016 - 79
Baking & Snack - July 2016 - 80
Baking & Snack - July 2016 - 81
Baking & Snack - July 2016 - 82
Baking & Snack - July 2016 - 83
Baking & Snack - July 2016 - 84
Baking & Snack - July 2016 - 85
Baking & Snack - July 2016 - 86
Baking & Snack - July 2016 - 87
Baking & Snack - July 2016 - 88
Baking & Snack - July 2016 - 89
Baking & Snack - July 2016 - 90
Baking & Snack - July 2016 - 91
Baking & Snack - July 2016 - 92
Baking & Snack - July 2016 - 93
Baking & Snack - July 2016 - 94
Baking & Snack - July 2016 - 95
Baking & Snack - July 2016 - 96
Baking & Snack - July 2016 - 97
Baking & Snack - July 2016 - 98
Baking & Snack - July 2016 - 99
Baking & Snack - July 2016 - 100
Baking & Snack - July 2016 - 101
Baking & Snack - July 2016 - 102
Baking & Snack - July 2016 - 103
Baking & Snack - July 2016 - 104
Baking & Snack - July 2016 - 105
Baking & Snack - July 2016 - 106
Baking & Snack - July 2016 - 107
Baking & Snack - July 2016 - 108
Baking & Snack - July 2016 - 109
Baking & Snack - July 2016 - 110
Baking & Snack - July 2016 - 111
Baking & Snack - July 2016 - 112
Baking & Snack - July 2016 - 113
Baking & Snack - July 2016 - 114
Baking & Snack - July 2016 - 115
Baking & Snack - July 2016 - 116
Baking & Snack - July 2016 - 117
Baking & Snack - July 2016 - 118
Baking & Snack - July 2016 - 119
Baking & Snack - July 2016 - 120
Baking & Snack - July 2016 - 121
Baking & Snack - July 2016 - 122
Baking & Snack - July 2016 - 123
Baking & Snack - July 2016 - 124
Baking & Snack - July 2016 - 125
Baking & Snack - July 2016 - 126
Baking & Snack - July 2016 - 127
Baking & Snack - July 2016 - 128
Baking & Snack - July 2016 - 129
Baking & Snack - July 2016 - 130
Baking & Snack - July 2016 - 131
Baking & Snack - July 2016 - 132
Baking & Snack - July 2016 - 133
Baking & Snack - July 2016 - 134
Baking & Snack - July 2016 - 135
Baking & Snack - July 2016 - 136
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-march-2024
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-february-2024
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-december-2023
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-november-2023
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-october-2023
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-september-2023
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-august-2023
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-july-2023
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-june-2023
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-may-2023
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-april-2023
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-march-2023
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-february-2023
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-december-2022
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-november-2022
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-october-2022
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-september-2022
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-august-2022
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-july-2022
https://digitalbs.bakingbusiness.com/sosland/bs/-baking-snack-june-2022
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-may-2022
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-april-2022
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-march-2022
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-january-2022
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-december-2021
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-november-2021
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-october-2021
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-september-2021
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-august-2021
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-july-2021
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-june-2021
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-may-2021
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-april-2021
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-march-2021
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-february-2021
http://digitalbs.bakingbusiness.com/sosland/bs/2020_12_01
http://digitalbs.bakingbusiness.com/sosland/bs/2020_11_01
http://digitalbs.bakingbusiness.com/sosland/bs/2020_10_01
http://digitalbs.bakingbusiness.com/sosland/bs/2020_09_01
http://digitalbs.bakingbusiness.com/sosland/bs/2020_08_01
http://digitalbs.bakingbusiness.com/sosland/bs/2020_07_01
http://digitalbs.bakingbusiness.com/sosland/bs/2020_06_01
http://digitalbs.bakingbusiness.com/sosland/bs/2020_05_01
http://digitalbs.bakingbusiness.com/sosland/bs/2020_04_01
http://digitalbs.bakingbusiness.com/sosland/bs/2020_03_01
http://digitalbs.bakingbusiness.com/sosland/bs/2020_02_01
http://digitalbs.bakingbusiness.com/sosland/bs/2019_12_01
http://digitalbs.bakingbusiness.com/sosland/bs/2019_11_01
http://digitalbs.bakingbusiness.com/sosland/bs/2019_10_01
http://digitalbs.bakingbusiness.com/sosland/bs/2019_09_01
http://digitalbs.bakingbusiness.com/sosland/bs/2019_08_01
http://digitalbs.bakingbusiness.com/sosland/bs/2019_07_01
http://digitalbs.bakingbusiness.com/sosland/bs/2019_06_01
http://digitalbs.bakingbusiness.com/sosland/bs/2019_05_01
http://digitalbs.bakingbusiness.com/sosland/bs/2019_04_01
http://digitalbs.bakingbusiness.com/sosland/bs/2019_03_01
http://digitalbs.bakingbusiness.com/sosland/bs/2019_02_01
http://digitalbs.bakingbusiness.com/sosland/bs/2018_12_01
http://digitalbs.bakingbusiness.com/sosland/bs/2018_11_01
http://digitalbs.bakingbusiness.com/sosland/bs/2018_10_01
http://digitalbs.bakingbusiness.com/sosland/bs/2018_09_01
http://digitalbs.bakingbusiness.com/sosland/bs/2018_08_01
http://digitalbs.bakingbusiness.com/sosland/bs/2018_07_01
http://digitalbs.bakingbusiness.com/sosland/bs/2018_06_01
http://digitalbs.bakingbusiness.com/sosland/bs/2018_05_01
http://digitalbs.bakingbusiness.com/sosland/bs/2018_04_01
http://digitalbs.bakingbusiness.com/sosland/bs/2018_03_01
https://www.nxtbook.com/sosland/bs/2018_02_01
https://www.nxtbook.com/sosland/bs/2017_12_01
https://www.nxtbook.com/sosland/bs/2017_11_01
https://www.nxtbook.com/sosland/bs/2017_10_01
https://www.nxtbook.com/sosland/bs/2017_09_01
https://www.nxtbook.com/sosland/bs/2017_08_01
https://www.nxtbook.com/sosland/bs/2017_07_01
https://www.nxtbook.com/sosland/bs/2017_06_01
https://www.nxtbook.com/sosland/bs/2017_05_01
https://www.nxtbook.com/sosland/bs/2017_04_01
https://www.nxtbook.com/sosland/bs/2017_03_01
https://www.nxtbook.com/sosland/bs/2017_02_01
https://www.nxtbook.com/sosland/bs/2016_12_01
https://www.nxtbook.com/sosland/bs/2016_11_01
https://www.nxtbook.com/sosland/bs/2016_10_01
https://www.nxtbook.com/sosland/bs/2016_09_01
https://www.nxtbook.com/sosland/bs/2016_08_01
https://www.nxtbook.com/sosland/bs/2016_07_01
https://www.nxtbook.com/sosland/bs/2016_06_01
https://www.nxtbook.com/sosland/bs/2016_05_01
https://www.nxtbook.com/sosland/bs/2016_04_01
https://www.nxtbook.com/sosland/bs/2016_03_01
https://www.nxtbook.com/sosland/bs/2016_02_01
https://www.nxtbook.com/sosland/bs/2015_12_01
https://www.nxtbook.com/sosland/bs/2015_11_01
https://www.nxtbook.com/sosland/bs/2015_10_01
https://www.nxtbook.com/sosland/bs/2015_09_01
https://www.nxtbook.com/sosland/bs/2015_08_01
https://www.nxtbook.com/sosland/bs/2015_07_01
https://www.nxtbook.com/sosland/bs/2015_06_01
https://www.nxtbook.com/sosland/bs/2015_05_02
https://www.nxtbook.com/sosland/bs/2015_04_01
https://www.nxtbook.com/sosland/bs/2015_03_01
https://www.nxtbook.com/sosland/bs/2015_02_01
https://www.nxtbook.com/sosland/bs/2014_12_01
https://www.nxtbook.com/sosland/bs/2014_11_01
https://www.nxtbook.com/sosland/bs/2014_10_01
https://www.nxtbook.com/sosland/bs/2014_09_01
https://www.nxtbook.com/sosland/bs/2014_08_01
https://www.nxtbook.com/sosland/bs/2014_07_01
https://www.nxtbook.com/sosland/bs/2014_06_01
https://www.nxtbook.com/sosland/bs/2014_05_01
https://www.nxtbook.com/sosland/bs/2014_04_01
https://www.nxtbook.com/sosland/bs/2014_03_01
https://www.nxtbook.com/sosland/bs/2014_02_01
https://www.nxtbook.com/sosland/bs/2013_12_01
https://www.nxtbook.com/sosland/bs/2013_11_01
https://www.nxtbook.com/sosland/bs/2013_10_01
https://www.nxtbook.com/sosland/bs/2013_09_01
https://www.nxtbook.com/sosland/bs/2013_08_01
https://www.nxtbook.com/sosland/bs/2013_07_01
https://www.nxtbook.com/sosland/bs/2013_06_01
https://www.nxtbook.com/sosland/bs/2013_05_01
https://www.nxtbook.com/sosland/bs/2013_04_01
https://www.nxtbook.com/sosland/bs/2013_03_01
https://www.nxtbook.com/sosland/bs/2013_02_01
https://www.nxtbook.com/sosland/bs/2012_12_01
https://www.nxtbook.com/sosland/bs/2012_11_01
https://www.nxtbook.com/sosland/bs/2012_10_01
https://www.nxtbook.com/sosland/bs/2012_09_01
https://www.nxtbook.com/sosland/bs/2012_08_01
https://www.nxtbook.com/sosland/bs/2012_07_01
https://www.nxtbook.com/sosland/bs/2012_06_01
https://www.nxtbook.com/sosland/bs/2012_05_01
https://www.nxtbook.com/sosland/bs/2012_04_01
https://www.nxtbook.com/sosland/bs/2012_03_01
https://www.nxtbook.com/sosland/bs/2012_02_01
https://www.nxtbook.com/sosland/bs/2011_12_01
https://www.nxtbook.com/sosland/bs/2011_11_01
https://www.nxtbook.com/sosland/bs/2011_10_01
https://www.nxtbook.com/sosland/bs/2011_09_01
https://www.nxtbook.com/sosland/bs/2011_08_01
https://www.nxtbook.com/sosland/bs/2011_07_01
https://www.nxtbook.com/sosland/bs/2011_06_01
https://www.nxtbook.com/sosland/bs/2011_05_01
https://www.nxtbook.com/sosland/bs/2011_04_01
https://www.nxtbook.com/sosland/bs/2011_03_01
https://www.nxtbook.com/sosland/bs/2011_02_01
https://www.nxtbook.com/sosland/bs/2010_12_01
https://www.nxtbook.com/sosland/bs/2010_11_01
https://www.nxtbook.com/sosland/bs/2010_10_01
https://www.nxtbook.com/sosland/bs/2010_09_01
https://www.nxtbook.com/sosland/bs/2010_08_01
https://www.nxtbook.com/sosland/bs/2010_07_01
https://www.nxtbook.com/sosland/bs/2010_06_01
https://www.nxtbook.com/sosland/bs/2010_05_01
https://www.nxtbook.com/sosland/bs/2010_04_01
https://www.nxtbook.com/sosland/bs/2010_03_01
https://www.nxtbook.com/sosland/bs/2010_02_01
https://www.nxtbook.com/sosland/bs/2009_12_01
https://www.nxtbook.com/sosland/bs/2009_11_01
https://www.nxtbook.com/sosland/bs/2009_10_01
https://www.nxtbook.com/sosland/bs/2009_09_01
https://www.nxtbook.com/sosland/bs/2009_08_01
https://www.nxtbook.com/sosland/bs/2009_07_01
https://www.nxtbook.com/sosland/bs/2009_06_01
https://www.nxtbook.com/sosland/bs/2009_05_01
https://www.nxtbook.com/sosland/bs/2009_04_01
https://www.nxtbook.com/sosland/bs/2009_03_01
https://www.nxtbook.com/sosland/bs/2009_02_01
https://www.nxtbook.com/sosland/bs/2009_01_01
https://www.nxtbook.com/sosland/bs/2008_12_01
https://www.nxtbook.com/sosland/bs/2008_11_01
https://www.nxtbook.com/sosland/bs/2008_10_01
https://www.nxtbook.com/sosland/bs/2008_09_01
https://www.nxtbook.com/sosland/bs/2008_08_01
https://www.nxtbook.com/sosland/bs/2008_07_01
https://www.nxtbook.com/sosland/bs/2008_06_01
https://www.nxtbook.com/sosland/bs/2008_05_01
https://www.nxtbook.com/sosland/bs/2008_04_01
https://www.nxtbook.com/sosland/bs/2008_03_01
https://www.nxtbook.com/sosland/bs/2008_02_01
https://www.nxtbook.com/sosland/bs/2007_12_01
https://www.nxtbook.com/sosland/bs/2007_11_01
https://www.nxtbook.com/sosland/bs/2007_10_01
https://www.nxtbook.com/sosland/bs/2007_09_01
https://www.nxtbook.com/sosland/bs/2007_08_01
https://www.nxtbook.com/sosland/bs/2007_07_01
https://www.nxtbook.com/sosland/bs/2007_06_01
https://www.nxtbook.com/sosland/bs/2007_05_01
https://www.nxtbook.com/sosland/bs/2007_04_01
https://www.nxtbook.com/sosland/bs/2007_02_01
https://www.nxtbook.com/sosland/bs/2006_12_01
https://www.nxtbook.com/sosland/bs/2006_11_01
https://www.nxtbook.com/sosland/bs/2006_10_01
https://www.nxtbook.com/sosland/bs/2006_09_01
https://www.nxtbook.com/sosland/bs/2006_08_01
https://www.nxtbook.com/sosland/bs/2006_07_01
https://www.nxtbook.com/sosland/bs/2006_06_01
https://www.nxtbook.com/sosland/bs/2006_05_01
https://www.nxtbook.com/sosland/bs/2006_04_01
https://www.nxtbook.com/sosland/bs/2006_03_01
https://www.nxtbook.com/sosland/bs/2006_02_01
https://www.nxtbook.com/sosland/bs/2005_12_01
https://www.nxtbook.com/sosland/bs/2005_11_01
http://digitalbs.bakingbusiness.com/sosland/bs/2005_10_01
http://digitalbs.bakingbusiness.com/sosland/bs/2005_09_01
http://digitalbs.bakingbusiness.com/sosland/bs/2005_08_01
http://digitalbs.bakingbusiness.com/sosland/bs/2005_07_01
http://digitalbs.bakingbusiness.com/sosland/bs/2005_06_01
http://digitalbs.bakingbusiness.com/sosland/bs/2005_05_01
http://digitalbs.bakingbusiness.com/sosland/bs/2005_04_01
http://digitalbs.bakingbusiness.com/sosland/bs/2005_03_01
http://digitalbs.bakingbusiness.com/sosland/bs/2005_02_01
http://digitalbs.bakingbusiness.com/sosland/bs/2004_12_01
http://digitalbs.bakingbusiness.com/sosland/bs/2004_11_01
http://digitalbs.bakingbusiness.com/sosland/bs/2004_10_01
http://digitalbs.bakingbusiness.com/sosland/bs/2004_09_01
http://digitalbs.bakingbusiness.com/sosland/bs/2004_08_01
http://digitalbs.bakingbusiness.com/sosland/bs/2004_07_01
http://digitalbs.bakingbusiness.com/sosland/bs/2004_06_01
http://digitalbs.bakingbusiness.com/sosland/bs/2004_05_01
https://digitalbs.bakingbusiness.com/sosland/bs/2004_04_01
https://digitalbs.bakingbusiness.com/sosland/bs/2004_03_01
https://digitalbs.bakingbusiness.com/sosland/bs/2004_02_01
https://digitalbs.bakingbusiness.com/sosland/bs/2003_12_01
https://digitalbs.bakingbusiness.com/sosland/bs/2003_11_01
https://www.nxtbookmedia.com