Baking & Snack - October 2019 - 100

Due to its flexibility,
vertical packaging can
typically be distributed
and delivered with ease.
Heat and Control

ness. With all resealable bags using zippers or reclose tabs,
crafting for repetitive sealing and unsealing is key.
Once the material and seal have been chosen, the next
key to verify performance is a combination of three elements
on the machine: time, temperature and pressure. Jeffrey
Almond, snack food industry manager, packaging, Heat and
Control, said this ensures a stable end and back seal.
A good seal is also a clean one. This means there are
no inclusions such as the product, crumbs or flavoring
within the seam. "Any inclusions can cause leaks, which
allow oxygen to oxidize the product," said Shayne De la
Force, chief marketing officer, TNA Solutions. "And in
the case of fried product, this can cause the oil to go rancid, thus spoiling the taste."
Although the v/f/f/s process requires a certain amount
of dwell time to properly seal, these packages are recognized for their efficiency in comparison with other
packaging. "The main advantage is that these flexible

pouches can be produced at high speeds and efficiently
while maximizing processing capacity," Mr. Almond
said. "They are easily distributed and leverage the supply
chain. This process is also the most cost-effective way to
meet the consumers' demand for snacks."
Some seals can be created faster than others. "Lap
seals will generally run faster than Fin seals and produce higher quality end seals due to the three layers
requiring sealing at the back-seal area instead of four,"
Mr. De la Force said.
To maintain efficiency, Matrix Packaging Machinery developed the Morpheus, a v/f/f/s machine that doesn't stop
the motion of the film as it's being sealed. Instead, the highspeed jaw system cuts the material and allows enough dwell
time for three pouch seams to seal correctly. Even films
such as polyethylene that require higher dwell time can be
closed efficiently without stopping the movement.

Moving vertically
Back in the day, important letters would be delivered
carefully to the recipient after being sealed. If dam-

The importance of testing for air leakage
The quality and shelf life of a product  everything that leads to a
satisfied customer  will go down
the tubes if there is a leak in the material or seal. For this reason, baking
and snack companies should incorporate equipment and processes to
test closures and film resistance.
Matrix Packaging Machinery can
help customers test vertical packaging by sending empty bags through
sealing machines and then immersing them in a container of water. "If
there are bubbles, the seal is not
leak-proof," said Christine Duncan,
marketing manager, flexibles,

Matrix Packaging Machinery. "Steps
can be made to correct this, such as
increasing the temperature for sealing or considering different film."
Available as an option on all
its rotary jaw Robag systems, the
Product-In-Seal-Detection (PISD)
system from TNA Solutions provides an air leakage test for the seal.
"Instead of checking the bag after
it has been made, which can cause
leaks or damaged product, the PISD
system monitors the jaw sealing
the bag to determine whether there
was an inclusion in the jaw that
may subsequently cause a leak and

100 Baking & Snack October 2019 / www.bakingandsnack.com

automatically rejects that bag," said
Shayne De la Force, chief marketing
officer, TNA Solutions.
To enhance quality and shelf life,
some products require nitrogen
flushing, an enhancement that is
lost if air gets through the bag, said
Jeffrey Almond, snack food industry manager, packaging, Heat and
Control. "A deflated bag on the store
shelf will probably not be purchased
and will most likely have damaged
product inside," he noted. "Leakage
testing equipment also determines
the elevation at which a bag can
remain intact during transportation."


http://www.bakingandsnack.com

Baking & Snack - October 2019

Table of Contents for the Digital Edition of Baking & Snack - October 2019

Baking & Snack - October 2019
Contents
Contents
Editorial - Who are the helpers?
Newsfront - IBIE partners with iba
Global Bakeries buys Better Baking Co.
Utz to acquire Conagra snacks business
The Original Cakerie to expand Canadian plant
News - Arbor Investments to recapitalize The Bakery Cos.
New flatbread association complements TIA
AIB International celebrates centennial anniversary
Shore Capital invests in wholesale baker
Grocery Manufacturers Association changing name and focus
People/In Brief
Sustainability Award - GOOD FOR BUSINESS, GOOD FOR BAKERY...GOOD FOR ALL
Michigan Bread - JUST GETTING STARTED
Growing a bakery responsibly
School Foodservice - CULINARY CAPTIVATION
Egg Replacement - Challenge Accepted
Clean label and allergen-free restrictions
Colors & Flavors - CUTTING COSTS
SANITATION STRATEGIES - THAT'S NOT A CHOCOLATE CHIP
Flatbread Technology - RISING TO NEW HEIGHTS
New ways to elevate flatbread production
Ovens - BAKING ON TARGET
Don’t forget to test
Dough Handling - MAKING A MOVE
Site Selection - IT'S ALL IN THE DETAILS
Vertical Packaging - SIGNED, SEALED, DELIVERED
The importance of testing for air leakage
Joy Cone - DIALING UP PRECISION
Events
Featured Innovation Center
Ingredients & Formulating
Equipment & Packaging
Patents
New on the Shelf
MARKETPLACE
AD INDEX
Baking & Snack - October 2019 - Baking & Snack - October 2019
Baking & Snack - October 2019 - Baking & Snack - October 2019
Baking & Snack - October 2019 - 2
Baking & Snack - October 2019 - 3
Baking & Snack - October 2019 - 4
Baking & Snack - October 2019 - 5
Baking & Snack - October 2019 - 6
Baking & Snack - October 2019 - 7
Baking & Snack - October 2019 - 8
Baking & Snack - October 2019 - Contents
Baking & Snack - October 2019 - 10
Baking & Snack - October 2019 - Contents
Baking & Snack - October 2019 - Editorial - Who are the helpers?
Baking & Snack - October 2019 - 13
Baking & Snack - October 2019 - 14
Baking & Snack - October 2019 - 15
Baking & Snack - October 2019 - The Original Cakerie to expand Canadian plant
Baking & Snack - October 2019 - 17
Baking & Snack - October 2019 - Shore Capital invests in wholesale baker
Baking & Snack - October 2019 - People/In Brief
Baking & Snack - October 2019 - Sustainability Award - GOOD FOR BUSINESS, GOOD FOR BAKERY...GOOD FOR ALL
Baking & Snack - October 2019 - 21
Baking & Snack - October 2019 - 22
Baking & Snack - October 2019 - 23
Baking & Snack - October 2019 - 24
Baking & Snack - October 2019 - 25
Baking & Snack - October 2019 - 26
Baking & Snack - October 2019 - 27
Baking & Snack - October 2019 - 28
Baking & Snack - October 2019 - 29
Baking & Snack - October 2019 - Michigan Bread - JUST GETTING STARTED
Baking & Snack - October 2019 - 31
Baking & Snack - October 2019 - 32
Baking & Snack - October 2019 - 33
Baking & Snack - October 2019 - 34
Baking & Snack - October 2019 - 35
Baking & Snack - October 2019 - 36
Baking & Snack - October 2019 - 37
Baking & Snack - October 2019 - Growing a bakery responsibly
Baking & Snack - October 2019 - 39
Baking & Snack - October 2019 - School Foodservice - CULINARY CAPTIVATION
Baking & Snack - October 2019 - 41
Baking & Snack - October 2019 - 42
Baking & Snack - October 2019 - 43
Baking & Snack - October 2019 - 44
Baking & Snack - October 2019 - 45
Baking & Snack - October 2019 - 46
Baking & Snack - October 2019 - 47
Baking & Snack - October 2019 - Egg Replacement - Challenge Accepted
Baking & Snack - October 2019 - 49
Baking & Snack - October 2019 - 50
Baking & Snack - October 2019 - 51
Baking & Snack - October 2019 - Clean label and allergen-free restrictions
Baking & Snack - October 2019 - 53
Baking & Snack - October 2019 - 54
Baking & Snack - October 2019 - 55
Baking & Snack - October 2019 - 56
Baking & Snack - October 2019 - Colors & Flavors - CUTTING COSTS
Baking & Snack - October 2019 - 58
Baking & Snack - October 2019 - 59
Baking & Snack - October 2019 - 60
Baking & Snack - October 2019 - 61
Baking & Snack - October 2019 - 62
Baking & Snack - October 2019 - SANITATION STRATEGIES - THAT'S NOT A CHOCOLATE CHIP
Baking & Snack - October 2019 - 64
Baking & Snack - October 2019 - Flatbread Technology - RISING TO NEW HEIGHTS
Baking & Snack - October 2019 - 66
Baking & Snack - October 2019 - 67
Baking & Snack - October 2019 - 68
Baking & Snack - October 2019 - 69
Baking & Snack - October 2019 - New ways to elevate flatbread production
Baking & Snack - October 2019 - 71
Baking & Snack - October 2019 - 72
Baking & Snack - October 2019 - 73
Baking & Snack - October 2019 - 74
Baking & Snack - October 2019 - Ovens - BAKING ON TARGET
Baking & Snack - October 2019 - 76
Baking & Snack - October 2019 - 77
Baking & Snack - October 2019 - 78
Baking & Snack - October 2019 - 79
Baking & Snack - October 2019 - 80
Baking & Snack - October 2019 - 81
Baking & Snack - October 2019 - Don’t forget to test
Baking & Snack - October 2019 - 83
Baking & Snack - October 2019 - 84
Baking & Snack - October 2019 - Dough Handling - MAKING A MOVE
Baking & Snack - October 2019 - 86
Baking & Snack - October 2019 - 87
Baking & Snack - October 2019 - 88
Baking & Snack - October 2019 - 89
Baking & Snack - October 2019 - 90
Baking & Snack - October 2019 - 91
Baking & Snack - October 2019 - 92
Baking & Snack - October 2019 - 93
Baking & Snack - October 2019 - 94
Baking & Snack - October 2019 - Site Selection - IT'S ALL IN THE DETAILS
Baking & Snack - October 2019 - 96
Baking & Snack - October 2019 - 97
Baking & Snack - October 2019 - 98
Baking & Snack - October 2019 - Vertical Packaging - SIGNED, SEALED, DELIVERED
Baking & Snack - October 2019 - The importance of testing for air leakage
Baking & Snack - October 2019 - 101
Baking & Snack - October 2019 - 102
Baking & Snack - October 2019 - 103
Baking & Snack - October 2019 - 104
Baking & Snack - October 2019 - Joy Cone - DIALING UP PRECISION
Baking & Snack - October 2019 - Events
Baking & Snack - October 2019 - 107
Baking & Snack - October 2019 - Featured Innovation Center
Baking & Snack - October 2019 - 109
Baking & Snack - October 2019 - Ingredients & Formulating
Baking & Snack - October 2019 - 111
Baking & Snack - October 2019 - Equipment & Packaging
Baking & Snack - October 2019 - 113
Baking & Snack - October 2019 - 114
Baking & Snack - October 2019 - 115
Baking & Snack - October 2019 - Patents
Baking & Snack - October 2019 - 117
Baking & Snack - October 2019 - New on the Shelf
Baking & Snack - October 2019 - MARKETPLACE
Baking & Snack - October 2019 - 120
Baking & Snack - October 2019 - 121
Baking & Snack - October 2019 - 122
Baking & Snack - October 2019 - 123
Baking & Snack - October 2019 - 124
Baking & Snack - October 2019 - 125
Baking & Snack - October 2019 - 126
Baking & Snack - October 2019 - 127
Baking & Snack - October 2019 - 128
Baking & Snack - October 2019 - AD INDEX
Baking & Snack - October 2019 - 130
Baking & Snack - October 2019 - 131
Baking & Snack - October 2019 - 132
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https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-october-2022
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-september-2022
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-august-2022
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https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-september-2021
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https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-april-2021
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-march-2021
https://digitalbs.bakingbusiness.com/sosland/bs/baking-snack-february-2021
http://digitalbs.bakingbusiness.com/sosland/bs/2020_12_01
http://digitalbs.bakingbusiness.com/sosland/bs/2020_11_01
http://digitalbs.bakingbusiness.com/sosland/bs/2020_10_01
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http://digitalbs.bakingbusiness.com/sosland/bs/2019_12_01
http://digitalbs.bakingbusiness.com/sosland/bs/2019_11_01
http://digitalbs.bakingbusiness.com/sosland/bs/2019_10_01
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http://digitalbs.bakingbusiness.com/sosland/bs/2019_02_01
http://digitalbs.bakingbusiness.com/sosland/bs/2018_12_01
http://digitalbs.bakingbusiness.com/sosland/bs/2018_11_01
http://digitalbs.bakingbusiness.com/sosland/bs/2018_10_01
http://digitalbs.bakingbusiness.com/sosland/bs/2018_09_01
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https://www.nxtbook.com/sosland/bs/2018_02_01
https://www.nxtbook.com/sosland/bs/2017_12_01
https://www.nxtbook.com/sosland/bs/2017_11_01
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https://www.nxtbook.com/sosland/bs/2016_12_01
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