Baking & Snack - October 2020 - 62
INGREDIENT HANDLING
Zeppelin System USA's Tracemat has a weighing precision of 1 gram. This ensures reliability, traceabiliy and an
increase in production. When recipes are input into the
PLC, tolerances for each ingredient can be set, preventing
weights from being outside of the specifications.
The Tracemat also introduces traceability into the micro
ingredient process.
"Once all the ingredients of the recipe are weighted, a
printer prints a code-bar label," Mr. Rodriguez said. "The
label contains all necessary data to trace the whole process:
ingredients, specific weight, real executed weight, time of
recipe composition, name/code of the operator and so on."
Another aspect of accuracy is flow control or restricting
the rate at which the ingredients move through the system.
Without this, it's impossible to control accuracy as ingredients are moved to and from the scale. This also keeps everything moving at a pace to keep up with production.
"Frequently, when you talk about minors, there is a flow
rate requirement," Mr. Adams said. "We only have a couple
of minutes to get this ingredient into our batch based on
our downstream process."
62 Baking & Snack October 2020 / www.bakingbusiness.com
This is where it becomes difficult to combine minors and
micros into one system. Not all micro systems can weigh
and deliver minors fast enough. If it is capable of delivering
ingredients at the required flow rate, then the systems can
be combined.
Batch cycle times become very important here, and this
is where automation comes into play.
"The smaller the ingredient weighments are and the
more critical the ingredient is and the faster you have to
produce batches, the more important it is to include automation in your weighing solution," Mr. Drew said.
While manual scaling can be effective and accurate, faster
batch cycles create more opportunities for error. Automation
can remove that error and keep up with production.
"The automation, or process control piece, is critical to
the overall system function," Mr. Stricker said. "The reporting features available in process software such as Clarity by
Shick Esteve provide valuable data to the baker, data that ensure they are maintaining the highest quality and consistency as dictated by their formula while also making sure they
are operating the line at the highest efficiencies. Knowing
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Baking & Snack - October 2020
Table of Contents for the Digital Edition of Baking & Snack - October 2020
Baking & Snack - October 2020 - 1
Baking & Snack - October 2020 - 1
Baking & Snack - October 2020 - 2
Baking & Snack - October 2020 - 3
Baking & Snack - October 2020 - 4
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