Baking & Snack - April 2023 - 68
COOKIE PROCESSING
the line through older, lower quality
ovens.
" The industry is full of oldstyle
recirculation ovens, "
Mr.
Pallottini
observed.
" Most of these ovens
don't bake like they
used to and are past
their prime. "
To help bakers understand
how their ovens
are performing, he added
that an oven data logger,
such as RBS' Scorpion
Profiling System, can measure
variables like humidity,
heat flux and air flow while also
detecting problem points like air leaks
and hot spots that require repairs.
Vane cell pumps
gently handle cookie
dough with large
inclusions.
Handtmann
RBS also recently developed an emithermic oven for
cookies and biscuits, offering a humidity-controlled
product zone and a more even and energy-efficient bake
using radiant and convective heat. A PLC control panel
also controls factors like top and bottom air, exhaust and
temperature.
" Creating a hybrid oven utilizing both emithermic
and convection zones enables customers to develop
a baking curve that will improve the consistency and
quality of their cookies, " Mr. Pallottini said.
To maximize cookie consistency, Mr. Hagedorn added
that bakers shouldn't be afraid to test the limits of
their equipment. He provided the example of chocolate
chips, recommending manufacturers test to see the biggest
pieces they can use before the chocolate smears or
the cookie breaks down.
" If someone's trying to make a real nice gourmet
cookie, they're going to want those bigger chunks, " he
said. " It's a good chance to test the machine that they're
looking to buy so they know what they can and can't get
away with as far as particulate size. Because if they have
a machine that can do little pieces but can't do the bigger
pieces, they've basically shot themselves in the foot. "
Expanding the right way
Bakers may install a new line to bolster capacity or produce
the latest better-for-you or indulgent cookie. But
such a large capital investment demands precision and
requires plenty of preparation and communication between
baker and supplier.
" An old adage says that an hour of planning can save
10 hours of doing, and that could not be more accurate
than when discussing what makes for a successful
equipment install, " Mr. Glover said. " Having a detailed
timeline of events ranging from old equipment removal
to new equipment offloading, placement and installation
through I/O checkout and commissioning is paramount
in minimizing downtime and ensuring an effective
startup. "
When installing new equipment, Mr. Pallottini emphasized
that both customer and supplier should have
a dedicated project manager, an experienced millwright
company should be hired for the installation, and the
68 Baking & Snack April 2023 / www.bakingbusiness.com
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Baking & Snack - April 2023
Table of Contents for the Digital Edition of Baking & Snack - April 2023
Baking & Snack - April 2023 - Intro
Baking & Snack - April 2023 - 1
Baking & Snack - April 2023 - 2
Baking & Snack - April 2023 - 3
Baking & Snack - April 2023 - 4
Baking & Snack - April 2023 - 5
Baking & Snack - April 2023 - 6
Baking & Snack - April 2023 - 7
Baking & Snack - April 2023 - 8
Baking & Snack - April 2023 - 9
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Baking & Snack - April 2023 - 11
Baking & Snack - April 2023 - 12
Baking & Snack - April 2023 - 13
Baking & Snack - April 2023 - 14
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Baking & Snack - April 2023 - 18
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Baking & Snack - April 2023 - 20
Baking & Snack - April 2023 - 21
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