Baking & Snack - June 2023 - 64

DONUT PROCESSING
KEEP THE DONUTS MOVING
With the need for increased throughput, quick
changeovers and cleaning are necessary.
David Moline, vice president of sales and
Reclaiming dough
reduces waste and
can improve the
quality of yeastraised
donuts.
Moline Machinery
Bakery Technologies, part of the Multivac group.
" Making the move from manual pre-scaling of ingredients
to an automated system is the best way to
reduce the human component, and it improves consistency
and reduces mistakes, " he said. " Both equal
better quality in the finished product. "
Side loading or auto-fill flour dusters also eliminate
labor while ensuring an even distribution of flour
dust, a critical step in producing consistent, highquality
donuts down the line, said David Moline,
vice president of sales and marketing for Moline
Machinery. He noted these dusters can be especially
advantageous on wider, high-capacity lines.
" They can be an ergonomic advantage when compared
to a standard flour duster so that operators
don't have to reach across the width of the line, " he
said. " Our side load dusters can be an economic solution
for operators if it's not an automatic fill. "
He added that Moline Machinery's side load dusters
can be integrated with bulk flour systems so that
manual filling of flour dusters isn't required.
" It's fully automated, " Mr. Moline said. " The dusters
will signal when they need more flour and call
for more, and it will fill itself with the fully automated
system. "
Nick Magistrelli, vice president of sales, Rademaker
USA, said one of the simplest ways to reduce labor
in the donut production process is the automation
of dough handling as it's transferred to the sheeting
line. Rademaker offers semi- and fully automated donut
lines that produce a variety of shapes, including
round, hexagonal, Bismarks and more.
" On yeast-raised donut lines, another key area to
reducing labor is to implement hole removal systems
on ring donuts, " Mr. Magistrelli said.
Mr. Moline echoed this point, noting that trim
64 Baking & Snack June 2023 / www.bakingbusiness.com
marketing, Moline Machinery, noted that stainless
steel proofer trays, continuous sediment
removal systems within the proofer and continuous
oil filtration of the fryer all minimize sanitation
times considerably. At the International
Baking Industry Exposition in 2022, Moline
Machinery unveiled its auto-loading stamper
system for mid-capacity donut lines.
" It has speed limitations; the maximum capacity
is roughly 1,300 dozen per hour, but the
changeovers are incredibly fast, " Mr. Moline
explained. " Especially for fresh daily donut
producers that serve c-stores, they may have
a few different varieties and smaller quantities
per store but a lot of stores. So they require
many different product varieties. "
Randy Kelly, applications specialist, Fritsch
Bakery Technologies, part of the Multivac
group, said the company's line components
can be dismantled easily.
" Our Fritsch lines can be cleaned very easily
and quickly due to their coated surfaces, efficient
scrapers, hygienic stainless steel design,
removable flour containers, quick release
mechanisms on all conveyor belts and the
removable folding channels, " he said.
Ty Sarajian, president of Axis Automation,
added that one of the best ways to prevent
build-up on donut lines is to install reclamation
systems that collect excess product for re-use
or disposal, preventing it from traveling down
the line and contaminating other equipment.
At icing and filling, Sonia Bal, director of
global marketing, Unifiller, recommended
starting with lighter products like vanilla before
moving to darker products like chocolate, as
well as going from viscous to stickier products.
The latest technology also helps eliminate
unnecessary waste during this stage. Axis
Automation's injection system, for example,
offers a " suck-back " vacuum feature that prevents
leakage during retraction.
http://www.bakingbusiness.com

Baking & Snack - June 2023

Table of Contents for the Digital Edition of Baking & Snack - June 2023

Baking & Snack - June 2023 - Intro
Baking & Snack - June 2023 - 1
Baking & Snack - June 2023 - 2
Baking & Snack - June 2023 - 3
Baking & Snack - June 2023 - 4
Baking & Snack - June 2023 - 5
Baking & Snack - June 2023 - 6
Baking & Snack - June 2023 - 7
Baking & Snack - June 2023 - 8
Baking & Snack - June 2023 - 9
Baking & Snack - June 2023 - 10
Baking & Snack - June 2023 - 11
Baking & Snack - June 2023 - 12
Baking & Snack - June 2023 - 13
Baking & Snack - June 2023 - 14
Baking & Snack - June 2023 - 15
Baking & Snack - June 2023 - 16
Baking & Snack - June 2023 - 17
Baking & Snack - June 2023 - 18
Baking & Snack - June 2023 - 19
Baking & Snack - June 2023 - 20
Baking & Snack - June 2023 - 21
Baking & Snack - June 2023 - 22
Baking & Snack - June 2023 - 23
Baking & Snack - June 2023 - 24
Baking & Snack - June 2023 - 25
Baking & Snack - June 2023 - 26
Baking & Snack - June 2023 - 27
Baking & Snack - June 2023 - 28
Baking & Snack - June 2023 - 29
Baking & Snack - June 2023 - 30
Baking & Snack - June 2023 - 31
Baking & Snack - June 2023 - 32
Baking & Snack - June 2023 - 33
Baking & Snack - June 2023 - 34
Baking & Snack - June 2023 - 35
Baking & Snack - June 2023 - 36
Baking & Snack - June 2023 - 37
Baking & Snack - June 2023 - 38
Baking & Snack - June 2023 - 39
Baking & Snack - June 2023 - 40
Baking & Snack - June 2023 - 41
Baking & Snack - June 2023 - 42
Baking & Snack - June 2023 - 43
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Baking & Snack - June 2023 - 45
Baking & Snack - June 2023 - 46
Baking & Snack - June 2023 - 47
Baking & Snack - June 2023 - 48
Baking & Snack - June 2023 - 49
Baking & Snack - June 2023 - 50
Baking & Snack - June 2023 - 51
Baking & Snack - June 2023 - 52
Baking & Snack - June 2023 - 53
Baking & Snack - June 2023 - 54
Baking & Snack - June 2023 - 55
Baking & Snack - June 2023 - 56
Baking & Snack - June 2023 - 57
Baking & Snack - June 2023 - 58
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Baking & Snack - June 2023 - 60
Baking & Snack - June 2023 - 61
Baking & Snack - June 2023 - 62
Baking & Snack - June 2023 - 63
Baking & Snack - June 2023 - 64
Baking & Snack - June 2023 - 65
Baking & Snack - June 2023 - 66
Baking & Snack - June 2023 - 67
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Baking & Snack - June 2023 - 70
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Baking & Snack - June 2023 - 72
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Baking & Snack - June 2023 - 77
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