instore - July 2016 - (Page COM12)
Technology:
High pressure
pasteurization
By Stephanie DeCamp
hen it comes to pasteurization
of delicate prepared foods and
beverages, there always seems
to be a catch. Heating can change the
texture and decrease the nutrients;
chemicals and preservatives can change
the taste and knock you out of the cleanlabel game. So where else can you turn?
W
High pressure pasteurization suggests
you look deep: HPP technology puts
your product in cold water and brings it
down to a pressure six times that of the
Mariana Trench - which is literally the
bottom of the ocean - in order to make
it USDA safe.
"The pressure being applied to it is 100
percent uniform, so it more or less implodes an organism on a cellular level,"
says Joyce Longfield, applications and
regulatory specialist for Hiperbaric,
which makes a number of different HPP
machines. To be more specific, the pressure breaks down the membrane of dangerous bacteria within the product, she
says. Without that membrane keeping
everything within that harmful organism together, its organelles' membranes
are exposed, and they too start to break
down. It's complicated, but strangely
enough, all of that pressure doesn't actually kill the organism the way heating or
chemicals do - it results in its not being
able to metabolize. "Pressure renders the
cells inactive," Longfield says. "They literally have no ability to function."
After treatment, products have to be
kept refrigerated or frozen to ensure
they remain inactive, and HPP can't be
used on products with low acidity like
vegetables or milk. But by eliminating
heat from the equation of other, more
acidic products, fresh flavor, taste and
nutrients are maintained.
12 * JULY 2016
*
commissary INSIDER
"So if you were to use something like a
green juice for example, it has a tremendous amount of nutritional benefits for
you and it tastes delicious when it's freshly prepared," Longfield says. "Now if you
were to pasteurize that with heat - well,
you know what it's like when you cook
greens, your green juice is not going to
taste as bright and vibrant and delicious
as it would if it were unpasteurized. It's
also going to lose a whopping amount of
its nutrients; more than 60 percent of them
are going to be lost to pasteurization. But
with HPP that's not the case; the way I always explain HPP to a consumer is that
you get the benefit of a raw food with the
safety of a pasteurized one. It's the best
of both worlds, and there's no other technology out there that offers that."
HPP got its start (and is especially effective) on ready-to-eat deli meats. "Ham,
turkey, roast beef, chicken breast, and
even your dry cured meats like salami
and sausages," Longfield says, "they're the
largest users of HPP in the world."
The technology offers a unique advantage to meats because of the USDA's
zero-tolerance policy on listeria. "To take
something like a very delicate, sensitive
prosciutto, and put it through this beautiful aging process and have this delicious
piece of meat, and then have to do something to it once it's in the package in order to make sure that there's no Listeria
in there - that presents problems. If you
were to pasteurize that product within the
package, it would just taste awful, and
become dried out and everything about
it would change. All of that work and effort that you put in to make that product
would be completely destroyed because
of this food safety requirement."
But that's not the only perk that meats
enjoy from HPP: "This is the only technology that allows you to lower sodium
content, eliminate nitrates, and make a
completely clean product with no chemicals and preservatives, and still have the
level of food safety to meet USDA requirements," Longfield says.
If you're looking for HPP services, you'll
need a tolling facility like Nutrifresh. One
of the three largest HPP facilities in the
country, food products are sent to the facility already packaged, says Guy Ironi,
chief operating officer. Nutrifresh then
treats the product, codes it with a new
shelf-life date, cases it, and then can either store it at the facility (cold or frozen),
send it to a distributor, ship it directly to
the consumer, or even fulfill online orders
through a commissary's own website.
"We're basically an A to Z (facility) for the
customer that wants a turnkey operation
with the ability to use the large machines,
which you don't normally get to use until
you operate on a very large scale.
"We do everything from meats to salads,
beverages, baby food, even some cosmetics," he says. "It's beautiful to see that this
demand is actually coming from the bottom, from the retailers. So it's not that the
companies decided to innovate, it's that
the consumer forced them. And it's beautiful to see an industry that's changing
because of pure demand. We have bought
four HPP machines in less than a year,
which is probably looking at a quarter of a
million pounds a year of tolling capacity."
To top it off, the entire facility runs on
clean energy - with the exception of the
hottest summer months, Nutrifresh runs
entirely on solar power, something that
gives it a transparency edge for the end
customer that wants to know the story
behind their purchase. For commissaries
wanting to test it out first, Nutrifresh will
treat samples of product and help perfect
recipes whose taste might change a little.
They even have a fully functioning lab
onsite with two food microbiologists to
run any tests that may be needed.
"I can actually walk around Whole Foods
and see all of the products that came out
of this facility knowing that it's much
healthier," Ironi says. "Besides being a
great business, it's also a good thing for
the heart."
Table of Contents for the Digital Edition of instore - July 2016
TARGET AUDIENCE More on millennials
ON OUR RADAR
BY THE NUMBERS Cupcakes
Millennial mindset
The end of Big Food?
commissary INSIDER - July 2016
Insight Insider: Mrs. Gerry’s builds room to grow
Yes, there is a Mrs. Gerry
Food Safety: Corrugated packaging vs. reusable plastic containers (Part 1 of 2)
Equipment: Flexibility with depositors
Product Category Spotlight: Cooked, cured meats
Technology: High pressure pasteurization
Research and development: Hard-boiled eggs: the next big thing for graband- go snacking
NEED TO KNOW Malt & molasses
CONSIDER Trending cheese flavors
LATEST INNOVATION Labor savers
ON DISPLAY Grab-and-go lunch
FIRST TO MARKET
product showcase
AD INDEX
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