Milling & Baking News - December 2, 2008 - 21

Nisshin Flour Mill

said the company invites customers to
do test baking in the technical service
center.
Visits from customers as well as the
public are encouraged and accommodated in the mill design. All visitors,
as well as mill operators, must wear
hats, white coats and paper over-shoes
as part of the strict hygiene standards.
The visitors are taken to observation
decks on each floor where the milling
process can be viewed through large
picture windows.
To reduce labor costs and ensure
complete control of production and
product quality, a computerized process control system monitors product
from grain intake to finished flour.
"We keep two years worth of samples of grain and flour, so if there is a
complaint we can trace back and figure out the reason for the problem,"
Mr. Sasaki said.
Although the mill does not have
"lights out" capabilities, the facility
requires minimal manpower. With the
addition of the new mill, Mr. Sasaki
said the per-employee productivity
at the Higashinada complex will rank
first in the company.
He said productivity at Higashinada is 85,000 cwts of flour per employee
per year. In 2006, productivity of all
Nisshin flour mills in Japan was 57,000
cwts of flour per employee per year.
Nisshin's commitment to efficient
operations can also be measured
in the steps it has taken in the Higashinada mill to keep energy costs
to a minimum. Mr. Sasaki noted
that high-performance electrical

With an

devices, such as motors, were installed along with an automatic airvolume control system for blowers,
which can automatically change the
rpm of the blower to the appropriate
level, depending on transfer length
and flow rate.
He said that to save energy for the
negative pneumatic conveying system in the mill, a Nisshin-designed
automatic air flow control valve was
installed above each cyclone, which
keeps air volume stable.
Rack warehouse
As in several of its other Japanese
mills, Nisshin installed an automatic
rack warehouse for flour storage. The
warehouse can store about 355,000
25-kilogram sacks of flour, or about
193,000 cwts.
Eight Rack Master manless lifts
transfer the flour bags to and from
7,100 racks. The bags are taken to and
from the lifts via the automated Sorting Transfer Vehicle System, which includes two cars for load-in and eight
cars for load-out.
"Its operations are highly computer
controlled in connection with our order entry system," Mr. Sasaki said.
These warehouses, which stand several stories tall, are beneficial in Japan,
where space is at a premium. Japan
is a relatively small country (378,000
square kilometers, about the size of
Germany and Switzerland combined),
but it has the world's 10th-largest population (nearly 128 million).
The rack warehouse is particularly
important at the Higashinada facility,

which has no more room for horizontal expansion now that the new mill
has been constructed.
Mr. Sasaki said the highly automated warehouse also benefits Nisshin
through its accurate inventory control,
record keeping and savings in labor
costs.
"The inside of the warehouse is kept
clean for hygienic storage, and the
high-speed roller shutter, which opens
only when products pass, prevents
foreign materials from coming in," Mr.
Sasaki said.
About 60% of the flour produced at
the Higashinada complex is shipped
by bulk, while 40% is bagged. There
are seven pits for bulk load-out, with
the flour passing through rebolt sifters
before it is loaded for transportation to
customers.
Earthquake protection
One of the reasons that it costs
more to build a milling facility in
Japan than in many other countries
is the threat of earthquakes and the
millions that must be spent in protective engineering to make sure
the mill is built to withstand a large
quake, like the one that struck Kobe
on Jan. 17, 1995. That 7.2-magnitude earthquake, which killed 5,100,
caused only minor damage to the
mill at Higashinada.
Nisshin said the new mill is built
to satisfy the strict earthquake-proof
building requirements in Japan, which
included strengthening the top part of
the foundation piling system. MBN
- Arvin Donley

A I I_ N atu ra I I ngred i ent

At Siemer Milling Company , we take pride in providing you with the best
ingr edients for healthy foods that taste great . We heat-treat our wheat flour to
create a fully -functional replacement for natural and modified food starches and
gums. Our all -natural product is perfect for soups , sauces and gravy applications.

Benefits
All-Natural
Com pletely Replaces MFS & Gums
Impr oves Flavor & Functionality
Significant Cost Savings

Learn mor e abou t all-natural ing redients toda y.
22 / December 2, 2008

Milling & Baking News

tqf

Call s .888.826.1065 or visit ww w .siemermil ling.com
bakingbusiness.com / world-grain.com


http://www.ling.com http://www.bakingbusiness.com http://www.world-grain.com

Milling & Baking News - December 2, 2008

Table of Contents for the Digital Edition of Milling & Baking News - December 2, 2008

Contents
Milling & Baking News - December 2, 2008 - 1
Milling & Baking News - December 2, 2008 - 2
Milling & Baking News - December 2, 2008 - 3
Milling & Baking News - December 2, 2008 - Contents
Milling & Baking News - December 2, 2008 - 5
Milling & Baking News - December 2, 2008 - 6
Milling & Baking News - December 2, 2008 - 7
Milling & Baking News - December 2, 2008 - 8
Milling & Baking News - December 2, 2008 - 9
Milling & Baking News - December 2, 2008 - 10
Milling & Baking News - December 2, 2008 - 11
Milling & Baking News - December 2, 2008 - 12
Milling & Baking News - December 2, 2008 - 13
Milling & Baking News - December 2, 2008 - 14
Milling & Baking News - December 2, 2008 - 15
Milling & Baking News - December 2, 2008 - 16
Milling & Baking News - December 2, 2008 - 17
Milling & Baking News - December 2, 2008 - 18
Milling & Baking News - December 2, 2008 - 19
Milling & Baking News - December 2, 2008 - 20
Milling & Baking News - December 2, 2008 - 21
Milling & Baking News - December 2, 2008 - 22
Milling & Baking News - December 2, 2008 - 23
Milling & Baking News - December 2, 2008 - 24
Milling & Baking News - December 2, 2008 - 25
Milling & Baking News - December 2, 2008 - 26
Milling & Baking News - December 2, 2008 - 27
Milling & Baking News - December 2, 2008 - 28
Milling & Baking News - December 2, 2008 - 29
Milling & Baking News - December 2, 2008 - 30
Milling & Baking News - December 2, 2008 - 31
Milling & Baking News - December 2, 2008 - 32
Milling & Baking News - December 2, 2008 - 33
Milling & Baking News - December 2, 2008 - 34
Milling & Baking News - December 2, 2008 - 35
Milling & Baking News - December 2, 2008 - 36
Milling & Baking News - December 2, 2008 - 37
Milling & Baking News - December 2, 2008 - 38
Milling & Baking News - December 2, 2008 - 39
Milling & Baking News - December 2, 2008 - 40
Milling & Baking News - December 2, 2008 - 41
Milling & Baking News - December 2, 2008 - 42
Milling & Baking News - December 2, 2008 - 43
Milling & Baking News - December 2, 2008 - 44
Milling & Baking News - December 2, 2008 - 45
Milling & Baking News - December 2, 2008 - 46
Milling & Baking News - December 2, 2008 - 47
Milling & Baking News - December 2, 2008 - 48
Milling & Baking News - December 2, 2008 - 49
Milling & Baking News - December 2, 2008 - 50
Milling & Baking News - December 2, 2008 - 51
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https://www.nxtbook.com/sosland/mbn/2016_07_05
https://www.nxtbook.com/sosland/mbn/2016_06_21
https://www.nxtbook.com/sosland/mbn/2016_06_07
https://www.nxtbook.com/sosland/mbn/2016_05_24
https://www.nxtbook.com/sosland/mbn/2016_05_10
https://www.nxtbook.com/sosland/mbn/2016_04_26
https://www.nxtbook.com/sosland/mbn/2016_04_12
https://www.nxtbook.com/sosland/mbn/2016_03_29
https://www.nxtbook.com/sosland/mbn/2016_03_15
https://www.nxtbook.com/sosland/mbn/2016_03_01
https://www.nxtbook.com/sosland/mbn/2016_02_16
https://www.nxtbook.com/sosland/mbn/2016_02_02
https://www.nxtbook.com/sosland/mbn/2016_01_19
https://www.nxtbook.com/sosland/mbn/2016_01_05
https://www.nxtbook.com/sosland/mbn/2015_12_22
https://www.nxtbook.com/sosland/mbn/2015_12_08
https://www.nxtbook.com/sosland/mbn/2015_11_24
https://www.nxtbook.com/sosland/mbn/2015_11_10
https://www.nxtbook.com/sosland/mbn/2015_10_27
https://www.nxtbook.com/sosland/mbn/2015_10_13
https://www.nxtbook.com/sosland/mbn/2015_09_29
https://www.nxtbook.com/sosland/mbn/2015_09_15
https://www.nxtbook.com/sosland/mbn/2015_09_01
https://www.nxtbook.com/sosland/mbn/2015_08_18
https://www.nxtbook.com/sosland/mbn/2015_08_04
https://www.nxtbook.com/sosland/mbn/2015_07_21
https://www.nxtbook.com/sosland/mbn/2015_07_07
https://www.nxtbook.com/sosland/mbn/2015_06_23
https://www.nxtbook.com/sosland/mbn/2015_06_09
https://www.nxtbook.com/sosland/mbn/2015_05_26
https://www.nxtbook.com/sosland/mbn/2015_05_12
https://www.nxtbook.com/sosland/mbn/2015_04_28
https://www.nxtbook.com/sosland/mbn/2015_04_014
https://www.nxtbook.com/sosland/mbn/2015_03_31
https://www.nxtbook.com/sosland/mbn/2015_03_17
https://www.nxtbook.com/sosland/mbn/mbn/2015_03__03
https://www.nxtbook.com/sosland/mbn/2015_02_17
https://www.nxtbook.com/sosland/mbn/2015_02_03
https://www.nxtbook.com/sosland/mbn/2015_01_20
https://www.nxtbook.com/sosland/mbn/2015_01_06
https://www.nxtbook.com/sosland/mbn/2014_12_23
https://www.nxtbook.com/sosland/mbn/2014_12_09
https://www.nxtbook.com/sosland/mbn/mbn_2014_11_25
https://www.nxtbook.com/sosland/mbn/2014_11_11
https://www.nxtbook.com/sosland/mbn/2014_10_28
https://www.nxtbook.com/sosland/mbn/2014_10_14
https://www.nxtbook.com/sosland/mbn/2014_09_30
https://www.nxtbook.com/sosland/mbn/2014_09_16
https://www.nxtbook.com/sosland/mbn/2014_09_02
https://www.nxtbook.com/sosland/mbn/214_08_19
https://www.nxtbook.com/sosland/mbn/2014_08_01
https://www.nxtbook.com/sosland/mbn/2014_07_22
https://www.nxtbook.com/sosland/mbn/2014_07_08
https://www.nxtbook.com/sosland/mbn/2014_06_24
https://www.nxtbook.com/sosland/mbn/2014_06_10
https://www.nxtbook.com/sosland/mbn/2014_05_27
https://www.nxtbook.com/sosland/mbn/2014_05_13
https://www.nxtbook.com/sosland/mbn/2014_04_29
https://www.nxtbook.com/sosland/mbn/2014_04_15
https://www.nxtbook.com/sosland/mbn/2014_04_01
https://www.nxtbook.com/sosland/mbn/2014_03_18
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https://www.nxtbook.com/sosland/mbn/2014_02_18
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https://www.nxtbook.com/sosland/mbn/2014_01_21
https://www.nxtbook.com/sosland/mbn/2014_01_07
https://www.nxtbook.com/sosland/mbn/2013_12_24
https://www.nxtbook.com/sosland/mbn/2013_12_10
https://www.nxtbook.com/sosland/mbn/2013_11_26
https://www.nxtbook.com/sosland/mbn/2013_11_12
https://www.nxtbook.com/sosland/mbn/2013_10_29
https://www.nxtbook.com/sosland/mbn/2013_10_15
https://www.nxtbook.com/sosland/mbn/2013_10_01
https://www.nxtbook.com/sosland/mbn/2013_09_17
https://www.nxtbook.com/sosland/mbn/2013_09_03
https://www.nxtbook.com/sosland/mbn/2013_08_20
https://www.nxtbook.com/sosland/mbn/2013_08-06
https://www.nxtbook.com/sosland/mbn/2013_07_23
https://www.nxtbook.com/sosland/mbn/2013_07_09
https://www.nxtbook.com/sosland/mbn/2013_06_25
https://www.nxtbook.com/sosland/mbn/2013_06_11
https://www.nxtbook.com/sosland/mbn/2013_05_28
https://www.nxtbook.com/sosland/mbn/2013_05_14
https://www.nxtbook.com/sosland/mbn/2013_04_30
https://www.nxtbook.com/sosland/mbn/2013_04_16
https://www.nxtbook.com/sosland/mbn/2013_04_02
https://www.nxtbook.com/sosland/mbn/2013_03_19
https://www.nxtbook.com/sosland/mbn/2013_03_05
https://www.nxtbook.com/sosland/mbn/2013_02_19
https://www.nxtbook.com/sosland/mbn/2013_02_05
https://www.nxtbook.com/sosland/mbn/2013_01_22
https://www.nxtbook.com/sosland/mbn/2013_01_08
https://www.nxtbook.com/sosland/mbn/2012_12_25
https://www.nxtbook.com/sosland/mbn/2012_12_11
https://www.nxtbook.com/sosland/mbn/2012_11_27
https://www.nxtbook.com/sosland/mbn/2012_11_13
https://www.nxtbook.com/sosland/mbn/2012_10_30
https://www.nxtbook.com/sosland/mbn/2012_10_16
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https://www.nxtbook.com/sosland/mbn/2012_09_18
https://www.nxtbook.com/sosland/mbn/2012_09_04
https://www.nxtbook.com/sosland/mbn/2012_08_21
https://www.nxtbook.com/sosland/mbn/2012_08_07
https://www.nxtbook.com/sosland/mbn/2012_07_24
https://www.nxtbook.com/sosland/mbn/2012_07_10
https://www.nxtbook.com/sosland/mbn/2012_06_26
https://www.nxtbook.com/sosland/mbn/2012_06_12
https://www.nxtbook.com/sosland/mbn/2012_05_29
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https://www.nxtbook.com/sosland/mbn/2012_05_01
https://www.nxtbook.com/sosland/mbn/2012_04_17
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https://www.nxtbook.com/sosland/mbn/2012_03_20
https://www.nxtbook.com/sosland/mbn/2012_03_06
https://www.nxtbook.com/sosland/mbn/2012_02_21
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https://www.nxtbook.com/sosland/mbn/2012_01_24
https://www.nxtbook.com/sosland/mbn/2012_01_10
https://www.nxtbook.com/sosland/mbn/2011_12_27
https://www.nxtbook.com/sosland/mbn/2011_12_13
https://www.nxtbook.com/sosland/mbn/2011_11_29
https://www.nxtbook.com/sosland/mbn/2011_11_15
https://www.nxtbook.com/sosland/mbn/2011_11_01
https://www.nxtbook.com/sosland/mbn/2011_10_18
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https://www.nxtbook.com/sosland/mbn/2011_09_20
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https://www.nxtbook.com/sosland/mbn/2011_08_23
https://www.nxtbook.com/sosland/mbn/2011_08_09
https://www.nxtbook.com/sosland/mbn/2011_07_26
https://www.nxtbook.com/sosland/mbn/2011_07_12
https://www.nxtbook.com/sosland/mbn/2011_06_28
https://www.nxtbook.com/sosland/mbn/2011_06_14
https://www.nxtbook.com/sosland/mbn/2011_05_31
https://www.nxtbook.com/sosland/mbn/2011_05_17
https://www.nxtbook.com/sosland/mbn/2011_05_03
https://www.nxtbook.com/sosland/mbn/2011_04_19
https://www.nxtbook.com/sosland/mbn/2011_04_05
https://www.nxtbook.com/sosland/mbn/2011_03_22
https://www.nxtbook.com/sosland/mbn/2011_03_08
https://www.nxtbook.com/sosland/mbn/2011_02_22
https://www.nxtbook.com/sosland/mbn/2011_02_08
https://www.nxtbook.com/sosland/mbn/2011_01_25
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https://www.nxtbook.com/sosland/mbn/2010_12_28
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https://www.nxtbook.com/sosland/mbn/2010_10_19
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https://www.nxtbook.com/sosland/mbn/2010_09_21
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https://www.nxtbook.com/sosland/mbn/2010_08_24
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https://www.nxtbook.com/sosland/mbn/2010_04_20
https://www.nxtbook.com/sosland/mbn/2010_04_06
https://www.nxtbook.com/sosland/mbn/2010_03_23
https://www.nxtbook.com/sosland/mbn/2010_03_09
https://www.nxtbook.com/sosland/mbn/2010_02_23
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https://www.nxtbook.com/sosland/mbn/2010_01_26
https://www.nxtbook.com/sosland/mbn/2010_01_12
https://www.nxtbook.com/sosland/mbn/2009_12_29
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https://www.nxtbook.com/sosland/mbn/2009_12_01
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https://www.nxtbook.com/sosland/mbn/2009_09_22
https://www.nxtbook.com/sosland/mbn/2009_09_08
https://www.nxtbook.com/sosland/mbn/2009_08_25
https://www.nxtbook.com/sosland/mbn/2009_08_11
https://www.nxtbook.com/sosland/mbn/2009_07_28
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https://www.nxtbook.com/sosland/mbn/2009_06_30
https://www.nxtbook.com/sosland/mbn/2009_06_16
https://www.nxtbook.com/sosland/mbn/2009_06_02
https://www.nxtbook.com/sosland/mbn/2009_05_19
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https://www.nxtbook.com/sosland/mbn/2009_04_21
https://www.nxtbook.com/sosland/mbn/2009_04_08
https://www.nxtbook.com/sosland/mbn/2009_04_07
https://www.nxtbook.com/sosland/mbn/2009_03_24
https://www.nxtbook.com/sosland/mbn/2009_03_10
https://www.nxtbook.com/sosland/mbn/2009_02_24
https://www.nxtbook.com/sosland/mbn/2009_02_10
https://www.nxtbook.com/sosland/mbn/2009_01_27
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https://www.nxtbook.com/sosland/mbn/2008_12_16
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https://www.nxtbook.com/sosland/mbn/2008_11_18
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https://www.nxtbook.com/sosland/mbn/2008_10_21
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https://www.nxtbook.com/sosland/mbn/2008_09_23
https://www.nxtbook.com/sosland/mbn/2008_09_09
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https://www.nxtbook.com/sosland/mbn/2008_04_22
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https://www.nxtbook.com/sosland/mbn/2008_04_01
https://www.nxtbook.com/sosland/mbn/2008_03_25
https://www.nxtbook.com/sosland/mbn/2008_03_11
https://www.nxtbook.com/sosland/mbn/2008_02_26
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https://www.nxtbook.com/sosland/mbn/2007_11_20
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https://www.nxtbook.com/sosland/mbn/2006_12_19
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https://www.nxtbook.com/sosland/mbn/2004_06_15
https://www.nxtbook.com/sosland/mbn/2004_06_08
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