Meat + Poultry - October 2016 - 86

PLANT PROFILE

welfare area, you have to travel this path and
you have to go through only these doors to get
into your area of operation," he adds.

BACON'S AWAY!

entering the ready-to-eat processing areas of
the plant.
"You can't really put a dollar figure on costs
when the cost is changing the behavior of the
associates, and they now recognize that if you
work in ready-to-eat, then you have to use this

www.packrite.com

86

MEAT+ POULTRY | 10.16 | www.meatpoultry.com

Butterball

The Montgomery plant
added a Fomaco tumbler in
line with a Fomaco doubleheaded injector, which
resulted in a 3 to 5 percent
improvement in yields.

Production of turkey bacon is ramping up at
the Montgomery facility, and there's been a
lot of learning and passion around ensuring
the success of Butterball turkey bacon, says
Kemi Ogundipe, a research and development
manager at Butterball.
"There was a whole team involved with
making sure we had the right equipment -
making sure that whatever our current supplier
was doing for us, we could mimic that or try
to see if there were improvements we could
do to make sure we are coming up with the
best process for the facility and making sure
we're putting out No. 1-quality product for our
customers," she says.
An area of the former Gusto plant was
designed specifically for turkey bacon
production. When Butterball moved in, the area
was upgraded and included new
dumpers, mixers and new hoppers
for stuffing, Ogundipe notes.
Butterball turkey bacon
is fully cooked. The bacon is
pressed into slabs and sent to a
smokehouse for flavoring with
liquid smoke before it is processed
and packed for retail and club
stores. A decision was made to
begin producing 6-oz. packages of
regular turkey from the start. As
production ramps up, low-sodium
smoked turkey bacon will be
added to the mix with larger
package sizes of the low-sodium
turkey bacon to follow.
"There were a lot of things we
went in assuming from a lot of
information that we got from our
equipment suppliers," Ogundipe
recalls, "and then coming in and
actually trying to run based off
of their recommendations didn't
necessarily equal out to what we
thought it may be, so there was a
learning curve trying to adapt to
the equipment that was provided
to us and trying to understand:
OK, the formulation we have may



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Meat + Poultry - October 2016

Table of Contents for the Digital Edition of Meat + Poultry - October 2016

Meat + Poultry - October 2016
TABLE OF CONTENTS
COMMENTARY - Teaming efforts
BUSINESS NOTES - HORMEL’S THREE AVENUES TO GROWTH
BOB EVANS REPORTS IMPROVED Q1 EARNINGS
TYSON’S ‘CORE 9’ CONTINUES TO GROW
KROGER HATCHES ITS OWN BRAND OF CAGE-FREE EGGS
NATIONAL BEEF TO EXPAND BOXED BEEF SHIPPING
CARGILL FORMS JOINT VENTURE IN INDONESIA
TYSON TO EXPAND WILKESBORO, NC, PLANT
WASHINGTON - Horse slaughter still haunts industry
COVER STORY - Tyson’s beef battleship
FOOD SAFETY - TAKING CONTROL
SMALL BUSINESS MATTERS - Small town success
BACON REPORT - The Numbers
COMPANY PROFILE - Specialty spread
COMPANY PROFILE - Q&A: Michael Oraschewsky, Bacon Jams
PRODUCT TRENDS - PREMIUM PRODUCT
PACKAGING SOLUTIONS - Chomping at the bits
PROCESSOR PROFILE - Purely pork
WORKER SAFETY - SAFER SAWS
PLANT PROFILE - Under the Butterball big top
INGREDIENT ISSUES - Heavy on the heat
GLOBAL OPERATIONS - International intrigue
FROM THE CORRAL - Shortage of skills
CALENDAR
SHOWCASE
NAMES IN THE NEWS
CLASSIFIEDS
ADVERTISERS
THE INSIDER
Meat + Poultry - October 2016 - Meat + Poultry - October 2016
Meat + Poultry - October 2016 - 2
Meat + Poultry - October 2016 - 3
Meat + Poultry - October 2016 - TABLE OF CONTENTS
Meat + Poultry - October 2016 - 5
Meat + Poultry - October 2016 - 6
Meat + Poultry - October 2016 - 7
Meat + Poultry - October 2016 - COMMENTARY - Teaming efforts
Meat + Poultry - October 2016 - 9
Meat + Poultry - October 2016 - BOB EVANS REPORTS IMPROVED Q1 EARNINGS
Meat + Poultry - October 2016 - 11
Meat + Poultry - October 2016 - CARGILL FORMS JOINT VENTURE IN INDONESIA
Meat + Poultry - October 2016 - TYSON TO EXPAND WILKESBORO, NC, PLANT
Meat + Poultry - October 2016 - WASHINGTON - Horse slaughter still haunts industry
Meat + Poultry - October 2016 - 15
Meat + Poultry - October 2016 - COVER STORY - Tyson’s beef battleship
Meat + Poultry - October 2016 - 17
Meat + Poultry - October 2016 - 18
Meat + Poultry - October 2016 - 19
Meat + Poultry - October 2016 - 20
Meat + Poultry - October 2016 - 21
Meat + Poultry - October 2016 - 22
Meat + Poultry - October 2016 - 23
Meat + Poultry - October 2016 - 24
Meat + Poultry - October 2016 - 25
Meat + Poultry - October 2016 - FOOD SAFETY - TAKING CONTROL
Meat + Poultry - October 2016 - 27
Meat + Poultry - October 2016 - 28
Meat + Poultry - October 2016 - 29
Meat + Poultry - October 2016 - 30
Meat + Poultry - October 2016 - 31
Meat + Poultry - October 2016 - SMALL BUSINESS MATTERS - Small town success
Meat + Poultry - October 2016 - 33
Meat + Poultry - October 2016 - 34
Meat + Poultry - October 2016 - 35
Meat + Poultry - October 2016 - 36
Meat + Poultry - October 2016 - 37
Meat + Poultry - October 2016 - BACON REPORT - The Numbers
Meat + Poultry - October 2016 - 39
Meat + Poultry - October 2016 - COMPANY PROFILE - Specialty spread
Meat + Poultry - October 2016 - 41
Meat + Poultry - October 2016 - 42
Meat + Poultry - October 2016 - 43
Meat + Poultry - October 2016 - 44
Meat + Poultry - October 2016 - 45
Meat + Poultry - October 2016 - 46
Meat + Poultry - October 2016 - COMPANY PROFILE - Q&A: Michael Oraschewsky, Bacon Jams
Meat + Poultry - October 2016 - PRODUCT TRENDS - PREMIUM PRODUCT
Meat + Poultry - October 2016 - 49
Meat + Poultry - October 2016 - 50
Meat + Poultry - October 2016 - 51
Meat + Poultry - October 2016 - 52
Meat + Poultry - October 2016 - 53
Meat + Poultry - October 2016 - 54
Meat + Poultry - October 2016 - 55
Meat + Poultry - October 2016 - PACKAGING SOLUTIONS - Chomping at the bits
Meat + Poultry - October 2016 - 57
Meat + Poultry - October 2016 - 58
Meat + Poultry - October 2016 - 59
Meat + Poultry - October 2016 - 60
Meat + Poultry - October 2016 - 61
Meat + Poultry - October 2016 - 62
Meat + Poultry - October 2016 - 63
Meat + Poultry - October 2016 - PROCESSOR PROFILE - Purely pork
Meat + Poultry - October 2016 - 65
Meat + Poultry - October 2016 - 66
Meat + Poultry - October 2016 - 67
Meat + Poultry - October 2016 - 68
Meat + Poultry - October 2016 - 69
Meat + Poultry - October 2016 - WORKER SAFETY - SAFER SAWS
Meat + Poultry - October 2016 - 71
Meat + Poultry - October 2016 - 72
Meat + Poultry - October 2016 - 73
Meat + Poultry - October 2016 - 74
Meat + Poultry - October 2016 - 75
Meat + Poultry - October 2016 - 76
Meat + Poultry - October 2016 - 77
Meat + Poultry - October 2016 - 78
Meat + Poultry - October 2016 - 79
Meat + Poultry - October 2016 - 80
Meat + Poultry - October 2016 - 81
Meat + Poultry - October 2016 - PLANT PROFILE - Under the Butterball big top
Meat + Poultry - October 2016 - 83
Meat + Poultry - October 2016 - 84
Meat + Poultry - October 2016 - 85
Meat + Poultry - October 2016 - 86
Meat + Poultry - October 2016 - 87
Meat + Poultry - October 2016 - 88
Meat + Poultry - October 2016 - 89
Meat + Poultry - October 2016 - 90
Meat + Poultry - October 2016 - 91
Meat + Poultry - October 2016 - INGREDIENT ISSUES - Heavy on the heat
Meat + Poultry - October 2016 - 93
Meat + Poultry - October 2016 - 94
Meat + Poultry - October 2016 - 95
Meat + Poultry - October 2016 - 96
Meat + Poultry - October 2016 - 97
Meat + Poultry - October 2016 - 98
Meat + Poultry - October 2016 - 99
Meat + Poultry - October 2016 - 100
Meat + Poultry - October 2016 - 101
Meat + Poultry - October 2016 - GLOBAL OPERATIONS - International intrigue
Meat + Poultry - October 2016 - 103
Meat + Poultry - October 2016 - 104
Meat + Poultry - October 2016 - 105
Meat + Poultry - October 2016 - 106
Meat + Poultry - October 2016 - 107
Meat + Poultry - October 2016 - 108
Meat + Poultry - October 2016 - 109
Meat + Poultry - October 2016 - FROM THE CORRAL - Shortage of skills
Meat + Poultry - October 2016 - 111
Meat + Poultry - October 2016 - CALENDAR
Meat + Poultry - October 2016 - 113
Meat + Poultry - October 2016 - SHOWCASE
Meat + Poultry - October 2016 - 115
Meat + Poultry - October 2016 - NAMES IN THE NEWS
Meat + Poultry - October 2016 - CLASSIFIEDS
Meat + Poultry - October 2016 - 118
Meat + Poultry - October 2016 - 119
Meat + Poultry - October 2016 - 120
Meat + Poultry - October 2016 - ADVERTISERS
Meat + Poultry - October 2016 - THE INSIDER
Meat + Poultry - October 2016 - 123
Meat + Poultry - October 2016 - 124
Meat + Poultry - October 2016 - CM1
Meat + Poultry - October 2016 - CM2
Meat + Poultry - October 2016 - CM3
Meat + Poultry - October 2016 - CM4
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