Meat+Poultry - February 2020 - 53

half riding the rail system throughout the
plant. When trolleys travel smoothly, all goes
well. When trolley wheels drag or don't turn
at all, it causes the next carcass to push it
forward, often leading to carcasses bunching
up in a cluster. This is the scenario which can
damage rail switches. Reynolds, also a former
cooler supervisor, says the situation is like a
traffic jam.
"The switches are designed to roll through
one side at a time," Reynolds says. When a
cluster approaches the switch, "two will go
through, the third binds them up, the fourth
one tries to go, but can't turn, so it tries to stay
straight. This ends up wearing out the switch.
Switches are designed to have carcasses go
through at a steady pace, but not with trolleys
all jammed up."
It's a chain reaction. The bad trolley causes
a carcass cluster on the rail. The cluster jams
up the rail switch, stressing and damaging
the switch. A cooler operator typically will
intervene to sort out the jam, working in the
exact area where a carcass could fall. The
situation requires manual intervention from
a cooler employee to sort out the jam, putting the employee at the exact spot where a
carcass could likely fall. It's a recipe for injury,
or worse.

IMPROVING PERFORMANCE
The good news is, with proper focus and
planning, injuries from falling carcasses
can be eliminated. First and foremost, plant
operators need to recognize and understand
what their rate of rail failure is by measuring
performance to determine how frequently
and where failures occur, then apply the
information to solutions.
Periodic inspection of the rail system
for structural integrity can identify areas
of risk and evaluating future rail loading
expectations will help ensure success. This
is especially important for plants that have
increased throughput utilization of rails over
time. Kaminski has designed a number of
plant expansion projects, and points out the
importance of structural standards that have
been upgraded. "The coolers that I'm involved
with can safely hold as many cattle on the
rails as you can physically group together.
We've upgraded the size of the all-thread rods,
the rail hangers and the rails. In the old days,
www.meatpoultry.com | 02.20 | MEAT+ POULTRY

53



http://ftiinc.org/ovens http://ftiinc.org http://ftiinc.org/ovens

Meat+Poultry - February 2020

Table of Contents for the Digital Edition of Meat+Poultry - February 2020

Meat+Poultry - February 2020
Contents
Commentary - Using the 'social' microphone
Business Notes
Washington - Inspecting swine
Sausage Report - Sizzling sausage
Sausage Processing - A breed apart
Product Trends - Bullish on brats
Small Business Matters - Specializing in sausage
CEO Series - Promoting pride at Pilgrim's
International Perspectives - Dutch process
Plant Operations - Controlling overhead hazards
Packaging Solutions - At the ready
Ingredient Issues - Calling out claims
Food Safety - Preemptive detection
Show Preview - Exposición de España
Labor - Illness implications
Calendar
Names in the News
Showcase
Classifieds
Ad index
The Insider
Meat+Poultry - February 2020 - Meat+Poultry - February 2020
Meat+Poultry - February 2020 - Meat+Poultry - February 2020
Meat+Poultry - February 2020 - 2
Meat+Poultry - February 2020 - 3
Meat+Poultry - February 2020 - Contents
Meat+Poultry - February 2020 - 5
Meat+Poultry - February 2020 - 6
Meat+Poultry - February 2020 - 7
Meat+Poultry - February 2020 - Commentary - Using the 'social' microphone
Meat+Poultry - February 2020 - 9
Meat+Poultry - February 2020 - Business Notes
Meat+Poultry - February 2020 - 11
Meat+Poultry - February 2020 - Washington - Inspecting swine
Meat+Poultry - February 2020 - 13
Meat+Poultry - February 2020 - Sausage Report - Sizzling sausage
Meat+Poultry - February 2020 - 15
Meat+Poultry - February 2020 - Sausage Processing - A breed apart
Meat+Poultry - February 2020 - 17
Meat+Poultry - February 2020 - 18
Meat+Poultry - February 2020 - 19
Meat+Poultry - February 2020 - 20
Meat+Poultry - February 2020 - 21
Meat+Poultry - February 2020 - Product Trends - Bullish on brats
Meat+Poultry - February 2020 - 23
Meat+Poultry - February 2020 - 24
Meat+Poultry - February 2020 - 25
Meat+Poultry - February 2020 - Small Business Matters - Specializing in sausage
Meat+Poultry - February 2020 - 27
Meat+Poultry - February 2020 - 28
Meat+Poultry - February 2020 - 29
Meat+Poultry - February 2020 - 30
Meat+Poultry - February 2020 - 31
Meat+Poultry - February 2020 - 32
Meat+Poultry - February 2020 - CEO Series - Promoting pride at Pilgrim's
Meat+Poultry - February 2020 - 34
Meat+Poultry - February 2020 - VDG - 1
Meat+Poultry - February 2020 - VDG - 2
Meat+Poultry - February 2020 - 35
Meat+Poultry - February 2020 - 36
Meat+Poultry - February 2020 - 37
Meat+Poultry - February 2020 - International Perspectives - Dutch process
Meat+Poultry - February 2020 - 39
Meat+Poultry - February 2020 - 40
Meat+Poultry - February 2020 - 41
Meat+Poultry - February 2020 - 42
Meat+Poultry - February 2020 - 43
Meat+Poultry - February 2020 - 44
Meat+Poultry - February 2020 - 45
Meat+Poultry - February 2020 - 46
Meat+Poultry - February 2020 - 47
Meat+Poultry - February 2020 - 48
Meat+Poultry - February 2020 - 49
Meat+Poultry - February 2020 - Plant Operations - Controlling overhead hazards
Meat+Poultry - February 2020 - 51
Meat+Poultry - February 2020 - 52
Meat+Poultry - February 2020 - 53
Meat+Poultry - February 2020 - 54
Meat+Poultry - February 2020 - 55
Meat+Poultry - February 2020 - 56
Meat+Poultry - February 2020 - 57
Meat+Poultry - February 2020 - Packaging Solutions - At the ready
Meat+Poultry - February 2020 - 59
Meat+Poultry - February 2020 - 60
Meat+Poultry - February 2020 - 61
Meat+Poultry - February 2020 - 62
Meat+Poultry - February 2020 - 63
Meat+Poultry - February 2020 - Ingredient Issues - Calling out claims
Meat+Poultry - February 2020 - 65
Meat+Poultry - February 2020 - 66
Meat+Poultry - February 2020 - 67
Meat+Poultry - February 2020 - 68
Meat+Poultry - February 2020 - 69
Meat+Poultry - February 2020 - 70
Meat+Poultry - February 2020 - 71
Meat+Poultry - February 2020 - Food Safety - Preemptive detection
Meat+Poultry - February 2020 - 73
Meat+Poultry - February 2020 - 74
Meat+Poultry - February 2020 - 75
Meat+Poultry - February 2020 - 76
Meat+Poultry - February 2020 - 77
Meat+Poultry - February 2020 - Show Preview - Exposición de España
Meat+Poultry - February 2020 - 79
Meat+Poultry - February 2020 - 80
Meat+Poultry - February 2020 - 81
Meat+Poultry - February 2020 - Labor - Illness implications
Meat+Poultry - February 2020 - 83
Meat+Poultry - February 2020 - Calendar
Meat+Poultry - February 2020 - 85
Meat+Poultry - February 2020 - Names in the News
Meat+Poultry - February 2020 - 87
Meat+Poultry - February 2020 - Showcase
Meat+Poultry - February 2020 - 89
Meat+Poultry - February 2020 - Classifieds
Meat+Poultry - February 2020 - 91
Meat+Poultry - February 2020 - 92
Meat+Poultry - February 2020 - Ad index
Meat+Poultry - February 2020 - The Insider
Meat+Poultry - February 2020 - 95
Meat+Poultry - February 2020 - 96
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