Meat+Poultry - December 2020 - 100

P R O C E S S ING

system with specifications, quality standards
and all the requisite inputs needed.
" All that had to be put into their package
with our standards and our parts that we want.
I underestimated the time the necessary people
would need to be here, " Shafer said. " They're
still here and we're still populating. "
" It's learning how it all works and what we
can do with it, " Kolterman added.

Carcasses go through
an antimicrobial bath
on their way to being
cut up for parts or tied
up for rotisserie.

MONITORING KEY PERFORMANCE
Along with tracking birds from arrival to packaging, weighing at key points throughout processing,
label creation and packaging, Innova goes deeper.
The software provides the ability to monitor key
performance indicators (KPIs) such as yield,
throughput, quality, capacity and labor efficiency.
The collection of these data enables improvements
and ensures quality and food safety in real-time.
Starting with birds entering the facility, the
system assigns traceability information, including weights and labels. Birds and information on
their producer enter inventory and the software
monitors them to reduce any losses and ensure
efficient production planning and process scheduling. Inventory levels adjust in real-time and are
always accurate and available.
During processing, Innova can control entire

8

2020 POULTRY PROCESSING TRENDS + TECHNOLOGY MEAT+ POULTRY

processing lines including portioning, trimming,
boning, weighing, packing and labeling. It also
can control individual machines within the line
such as vision units and radio frequency identification solutions. The real-time data collected
to monitor performance allows optimization of
profitability at each stage.
Innova controls and data logs labeling, packing, automatic palletizing along with complete
inventory control, give away monitoring and finished goods outer case marking. Finished and
ready to ship goods are traceable back to the
supplier's original delivery.
Managers access customized dashboards for
complete overviews of the specific operations
they need to monitor. This customization and
access increases throughput in less time allowing for better use of resources, materials, labor
and reduced risk.
While Shafer, his staff, Lincoln Premium
Poultry and Costco all benefit from the features the Innova software offers, what ties it all
together is its ability to talk with the software
and systems used outside of processing.
" You've got to bring in Kronos for payroll, "
Kolterman said.
" We use Microsoft 365 for our overall, " Shafer
added. " All of these have to talk to each other. "



Meat+Poultry - December 2020

Table of Contents for the Digital Edition of Meat+Poultry - December 2020

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https://digital.meatpoultry.com/sosland/mp/meatpoultry-february-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-january-2022
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https://digital.meatpoultry.com/sosland/mp/meatpoultry-october-2021
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