Meat+Poultry - December 2022 - 26

PROCESSOR PROFILE
Chappell Hill Sausage's
signature flavors include
Original, Garlic, All
Beef, Pork and Venison
and Jalapeno.
Hill uses two Alkar smokehouses with a
total capacity of 12 trucks in addition to one
Enviropak smokehouse, all of which are used
all day, every day. The smoke of choice for
Chappell Hill products comes from real pecan
wood or a pecan blend.
About 18 months ago the Cones updated
the processing line with Vemag sausage stuffing
equipment, which consolidated multiple lines
to a single production line while increasing the
volume of products made at the plant.
Two Multivac thermoforming machines are
used to package the sausage at the end of the
production line.
The company specializes in five core flavor
profiles, including: Original, Garlic, All Beef,
Pork and Venison and Jalapeno. It also makes
occasional batches of niche items, such as
jalapeno and cheese, hatch chili and some
summer sausage. Most of the products from
the plant are a blend of 80% beef and 20% pork.
RETAIL AND BEYOND
The products are sold at independent grocery
stores, but Chappell Hill products are also
delivered to warehouses to be sold regionally
at Kroger, HEB stores and Walmart locations.
Chappell Hill's retail-heavy focus paid serious
dividends as retail demand reached historic
levels during the height of the pandemic but
26 MEAT+POULTRY | 12.22 | www.meatpoultry.com
has since come back down to earth. While
about 90% of the company's business targets
retail customers, the Cones are considering
partnerships that would increase its production
for foodservice customers beyond its
somewhat limited current customer base that
includes delivering its products to barbecue
restaurants and Czech-style donut shops in the
region, Cone said.
As of a few years ago, the company
resumed its custom deer processing on a
limited scale. Cone said game processing can
be lucrative and for Chappell Hill, it has served
to level out some of the seasonality of the
business. During the holidays, Chappell Hill
also sources hams from Morrilton Packing and
sells spiral-sliced, honey-glazed hams to local
customers. Morrilton is the same source for
Chappell Hill's bacon sold from its meat case.
" That is a good source of extra business
during the winter months, " Cone said.
Private label opportunities will also likely
be a part of future production at Chappell Hill,
he added.
" In years past we kind of avoided it, but
now we are starting to get more and more
[private label] requests, so we're starting to
look at ways to figure out that piece of the
business. I think that would be the next step in
our growth. "

http://www.meatpoultry.com

Meat+Poultry - December 2022

Table of Contents for the Digital Edition of Meat+Poultry - December 2022

Meat+Poultry - December 2022 - Intro
Meat+Poultry - December 2022 - 1
Meat+Poultry - December 2022 - 2
Meat+Poultry - December 2022 - 3
Meat+Poultry - December 2022 - 4
Meat+Poultry - December 2022 - 5
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Meat+Poultry - December 2022 - 34a
Meat+Poultry - December 2022 - 34b
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