PET Food Processing - December 2019 - 46

EQUIPMENT

"If you use small doses of an
ingredient in almost every formula,
that ingredient may be a good
candidate for automation."
Don Goshert, Sterling Systems & Controls, Inc.

0XOWLPSDFW)LQHū
(YROXWLRQWKURXJK
LQQRYDWLRQ
,QQRYDWLYHSURFHVVWHFKQRORJ\
7KHKHDY\GXW\0XOWLPSDFW)LQHū
KDPPHUPLOOXVHVSURYHQLQQRYDWLYH
WHFKQRORJ\WRFRPELQHKLJKFDSDFLW\
JULQGLQJZLWKDQH[FHSWLRQDOO\XQLIRUP
SDUWLFOHVL]HGLVWULEXWLRQ)URPFRDUVH
WRıQHJULQGLQJWRH[WUXVLRQGU\LQJDQG
FRDWLQJ%ĞKOHURijHUVDFRPSOHWHOLQHRI
IJH[LEOHSURFHVVLQJVROXWLRQVIRUSHWIRRG
NLEEOHVDQGWUHDWVWKDWSURFHVVRUVDQG
WKHLUFXVWRPHUVFDQWUXVW
+DYHDTXHVWLRQ"
EXKOHUPLQQHDSROLV#EXKOHUJURXSFRP
ZZZEXKOHUJURXSFRP

increase in accuracy in a pet food processing facility. "By replacing a worker
with a scoop and a scale with a computer and scale, it virtually eliminates
the cost of human error," Stank says.
"The addition of highly accurate load
cells into the ingredient handling portion of the process ensures that costly
ingredients are not wasted, and that
the recipe is followed to the exact specifications time after time."
A mistake many pet food and feed
processing plants make is attempting
to justify the automation of all ingredients. Goshert says most successful
operations justify ingredient batching
automation by applying the 80/20 rule,
as the quantity of ingredients is important, but the frequency of an ingredient's use also needs to be considered.
"If you use small doses of an ingredient in almost every formula, that
ingredient may be a good candidate
for automation too," he says. When
automatic systems are combined with
semi-automatic ingredient processing
- adding some ingredients by hand
when instructed by the control system - justification can be achieved,
Goshert adds.
Cross says equipment providers
have been pushed by end users "like
never before" to provide systems that
guarantee employee and food safety.
"Increasing levels of automation translates to reduced human interaction
with individual ingredients and potentially hazardous equipment, reducing
overall workplace injuries and improving batch accuracy and traceability," he
says. "Also, as allergen concerns grow
across the industry, fast and efficient
CIP (clean-in-place) systems and
the ability to fully sanitize and certify
cleanliness has become more important to guarantee consumer satisfaction as well as product quality."

Heading to the future
,QQRYDWLRQVIRUDEHWWHUZRUOG

46

PET FOOD PROCESSING | December 2019 | www.petfoodprocessing.net

The need to design and maintain
ingredient handling equipment for
efficient sanitization is one challenge. Another is the evolution of the


http://www.buhlergroup.com http://www.petfoodprocessing.net

PET Food Processing - December 2019

Table of Contents for the Digital Edition of PET Food Processing - December 2019

PET Food Processing - December 2019
CONTENTS
OFF THE LEASH - Telling stories
TRENDS - Cold is HOT
PLANT PROFILE - AGGRESSIVELY GROWING
FOOD SAFETY - TEST and verify
INGREDIENTS - FOCUSED ON THE FACTS
FORMULATION - Balanced for BIOEFFICACY
EQUIPMENT - HANDLE with care
Harnessing HEAT
OPERATIONS - Starting Fresh
PACKAGING - Can do WITHOUT?
BEST IN SHOW
PATENTS TO PONDER
FEATURE EVENT - LUCKY 13th
EVENTS
AD INDEX
PET Food Processing - December 2019 - PET Food Processing - December 2019
PET Food Processing - December 2019 - PET Food Processing - December 2019
PET Food Processing - December 2019 - 2
PET Food Processing - December 2019 - 3
PET Food Processing - December 2019 - 4
PET Food Processing - December 2019 - CONTENTS
PET Food Processing - December 2019 - OFF THE LEASH - Telling stories
PET Food Processing - December 2019 - 7
PET Food Processing - December 2019 - 8
PET Food Processing - December 2019 - TRENDS - Cold is HOT
PET Food Processing - December 2019 - 10
PET Food Processing - December 2019 - 11
PET Food Processing - December 2019 - 12
PET Food Processing - December 2019 - 13
PET Food Processing - December 2019 - PLANT PROFILE - AGGRESSIVELY GROWING
PET Food Processing - December 2019 - 15
PET Food Processing - December 2019 - 16
PET Food Processing - December 2019 - 17
PET Food Processing - December 2019 - 18
PET Food Processing - December 2019 - 19
PET Food Processing - December 2019 - 20
PET Food Processing - December 2019 - 21
PET Food Processing - December 2019 - 22
PET Food Processing - December 2019 - FOOD SAFETY - TEST and verify
PET Food Processing - December 2019 - 24
PET Food Processing - December 2019 - 25
PET Food Processing - December 2019 - 26
PET Food Processing - December 2019 - 27
PET Food Processing - December 2019 - 28
PET Food Processing - December 2019 - INGREDIENTS - FOCUSED ON THE FACTS
PET Food Processing - December 2019 - 30
PET Food Processing - December 2019 - 31
PET Food Processing - December 2019 - 32
PET Food Processing - December 2019 - 33
PET Food Processing - December 2019 - 34
PET Food Processing - December 2019 - 35
PET Food Processing - December 2019 - 36
PET Food Processing - December 2019 - FORMULATION - Balanced for BIOEFFICACY
PET Food Processing - December 2019 - 38
PET Food Processing - December 2019 - 39
PET Food Processing - December 2019 - 40
PET Food Processing - December 2019 - 41
PET Food Processing - December 2019 - 42
PET Food Processing - December 2019 - EQUIPMENT - HANDLE with care
PET Food Processing - December 2019 - 44
PET Food Processing - December 2019 - 45
PET Food Processing - December 2019 - 46
PET Food Processing - December 2019 - 47
PET Food Processing - December 2019 - 48
PET Food Processing - December 2019 - Harnessing HEAT
PET Food Processing - December 2019 - 50
PET Food Processing - December 2019 - 51
PET Food Processing - December 2019 - 52
PET Food Processing - December 2019 - 53
PET Food Processing - December 2019 - 54
PET Food Processing - December 2019 - OPERATIONS - Starting Fresh
PET Food Processing - December 2019 - 56
PET Food Processing - December 2019 - 57
PET Food Processing - December 2019 - 58
PET Food Processing - December 2019 - 59
PET Food Processing - December 2019 - 60
PET Food Processing - December 2019 - PACKAGING - Can do WITHOUT?
PET Food Processing - December 2019 - 62
PET Food Processing - December 2019 - 63
PET Food Processing - December 2019 - 64
PET Food Processing - December 2019 - 65
PET Food Processing - December 2019 - BEST IN SHOW
PET Food Processing - December 2019 - 67
PET Food Processing - December 2019 - PATENTS TO PONDER
PET Food Processing - December 2019 - 69
PET Food Processing - December 2019 - 70
PET Food Processing - December 2019 - FEATURE EVENT - LUCKY 13th
PET Food Processing - December 2019 - EVENTS
PET Food Processing - December 2019 - 73
PET Food Processing - December 2019 - AD INDEX
PET Food Processing - December 2019 - 75
PET Food Processing - December 2019 - 76
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-march-2024
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-january-2024
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-november-2023
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-september-2023
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-july-2023
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-may-2023
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-march-2023
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-december-2022
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-october-2022
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-september-2022
https://digital.petfoodprocessing.net/sosland/pfp/-pet-food-processing-june-2022
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-march-2022
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-december-2021
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-october-2021
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-september-2021
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-june-2021
https://digital.petfoodprocessing.net/sosland/pfp/pet-food-processing-march-2021
https://digital.petfoodprocessing.net/sosland/pfp/2020_12_01
https://digital.petfoodprocessing.net/sosland/pfp/2020_10_01
https://digital.petfoodprocessing.net/sosland/pfp/2020_09_01
https://digital.petfoodprocessing.net/sosland/pfp/2020_06_01
https://digital.petfoodprocessing.net/sosland/pfp/2020_03_01
https://digital.petfoodprocessing.net/sosland/pfp/2019_12_01
https://digital.petfoodprocessing.net/sosland/pfp/2019_10_01
https://digital.petfoodprocessing.net/sosland/pfp/2019_09_01
https://digital.petfoodprocessing.net/sosland/pfp/2019_06_01
https://digital.petfoodprocessing.net/sosland/pfp/2019_03_01
https://digital.petfoodprocessing.net/sosland/pfp/2018_12_01
https://digital.petfoodprocessing.net/sosland/pfp/2018_09_01
https://digital.petfoodprocessing.net/sosland/pfp/2018_06_01
https://digital.petfoodprocessing.net/sosland/pfp/2018_03_01
https://www.nxtbookmedia.com