Building Management Hawaii April/May 2014 - (Page 33)
ConCrete
Preserving A Historic Treasure
A contractor takes on concrete spall repair at Hawaii's oldest wood frame building.
By Richard Malmgren
B
eing selected to perform
concrete remedial repairs on
the Hawaiian Mission Houses
Historic Site and Archives' Hale
Laau-which dates to 1821 and is the
earliest wood frame structure still
standing in the Hawaiian Islands-
is both a privilege and an accolade
for any contractor. Moreover, the
variety of materials is not the
dichotomy it might initially appear.
Pre-engineered and precut on the
East Coast of the U.S., Hale Laau's
wood was shipped around Cape Horn
from Boston in 1820 and reassembled
in Honolulu by the first company
of missionaries. It then became a
communal home for many missionary
families, who shared it with Island
visitors and boarders.
While the above grade structure
is wood framing and siding, the
basement was originally constructed
of sun-dried adobe (a composite
formed from clay, water and organic
material whose technology was most
likely brought to Hawaii by Mexican
sailors). Given the height of the water
table, less than five feet below grade,
it did not take long for the adobe
bricks to turn to mud. The perimeter
basement walls were subsequently
rebuilt with coral blocks.
Above and below: Hale Laau
In the 1900s, additional structural
renovation was undertaken to
preclude structural collapse. Not
obvious to the average visitor walking
about the basement, new reinforced
concrete columns were added to
support new steel beams that in turn
helped to support the wood structure
above. A rough surfaced texture was
employed to provide the appearance
of old, hand applied plaster.
Over several decades, salty water
soaked through the concrete and
promoted rusting of the old, square
shaped reinforcing steel embedded
within the concrete columns. As
with our newer concrete structures,
the expansive forces of the rusting
steel caused the concrete columns to
crack and spall. In some instances,
the pieces of broken concrete could
Courtesy of Hawaiian Mission Houses
be easily removed with minimal force
using a pry bar.
Square reinforcing steel not
withstanding, the causes and repair
procedures for the concrete spalling
in this historic structure were hardly
unlike those of our newer concrete
office buildings and condominiums.
Hawaii's salt-laden environment
promotes rusting. Because rust
takes up greater volume than the
steel from which it was formed, it
causes severe internal pressure on
the surrounding concrete. This leads
to cracking, spalling and, if left
unaddressed, structural failure.
At Hale Laau, pneumatic chipping
tools were used to remove not only
the delaminated concrete, but also
the salt contaminated concrete
surrounding the rebar. Chloride
inhibitors, rust converters and bonding
adhesives were brushed on in separate
applications over which a patching
mortar was applied, all to extend the
life of the completed repair. Additional
material was hand applied to match
the original texture.
Richard Malmgren formed
RCM Construction
Corporation, a Hawaii
licensed general contracting
company, in April 1986.
RCM is equipped with
an extensive arsenal of
pneumatic tools, injection
systems and high-tech
repair materials to restore
damaged concrete and eliminate initial failure.
www.buildingmanagementhawaii.com
BMH
April-May 2014
33
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Table of Contents for the Digital Edition of Building Management Hawaii April/May 2014
Editor’s Note By Stacy Pope
Hawaiiana Hits The Big Five-0
CONCRETE Restoration and Repairs: Maintaining A Strong Foundation
Concrete Spalls, Cracks And Leaks
Should You Repair Or Replace?
Restoring Exposed Aggregate Surfaces
Preserving A Historic Treasure
ELEVATOR Modernization: Are You Losing Energy?
Greening Your Elevators
Upgrading On A Budget
INSURANCE: Locking Down The Leaks
Navigating Property Insurance
COOLING TOWERS: HVAC Chemical Feed Pumps
Waikiki’s Oldest Hotel Keeps It Cool
Industry News or Movers & Shakers
On Site: Self-Management 101
Building Management Hawaii April/May 2014
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