Chemical Engineering January 2018 - 32

Cover Story
Startup
Not unlike the pilot-plant phase, it is common
to encounter hurdles during startup.
One of the key factors to successful startups
cited by the experts is thorough and early
planning. And the planning needs to encompass
all aspects of the process - for example,
written and reviewed standard operating
procedures, operator training, analytical support,
early contracting for raw material supplies,
storage and logistics, worked-out production
schedules, safety reviews and more.
Good communication is a vital part of this
startup planning, and throughout process
development. There are many disciplines
involved with commercializing a process, including
laboratory scientists, pilot-plant engineers,
manufacturing engineers, analytical
scientists, safety specialists, procurement
professionals, contractors, regulatory and
applications experts. Input from all relevant
disciplines needs to be shared and considered.
Our experts have cited the use of internal
documents, team meetings and coordination
by a project leader as key methods
for keeping communication flowing. Special
consideration has to be given to language
when barriers exist, such as can occur in international
developments.
The road to process commercialization,
particularly those involving new, breakthrough
technologies, can be long and difficult
with unexpected turns along the way.
Technical and economic factors need to be
considered at the outset, and good project
management is needed for execution.
CB&I's Portela advises: " Breakthrough developments,
by nature, take longer to commercialize
and may be more costly when
compared to incremental process improvements,
hence we must be patient for the
development process to play out. These
are the developments that overcome difficult
chemical engineering problems and
require innovative solutions, persistence
and teamwork. "
■
Dorothy Lozowski
ACKNOWLEDGEMENTS
Thank you to the teams representing the six 2017
Kirkpatrick Award winner and honorees for their input
about process commercialization, which is summarized
in this article.
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Chemical Engineering January 2018

Table of Contents for the Digital Edition of Chemical Engineering January 2018

Contents
Chemical Engineering January 2018 - Cover1
Chemical Engineering January 2018 - Cover2
Chemical Engineering January 2018 - Contents
Chemical Engineering January 2018 - 2
Chemical Engineering January 2018 - 3
Chemical Engineering January 2018 - 4
Chemical Engineering January 2018 - 5
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Chemical Engineering January 2018 - Cover3
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