Marine Fabricator September/October 2021 - 37

We discuss how and where the front
bimini will mount and how the back
bimini top and front bimini top will zip
together. What will the enclosure panels
look like? Where will there be clear vinyl
for the windows? We discuss the location
of extra zippers in the enclosure panels
for doors-always in the front, back and
port side. We will highlight the options
that we have available and discuss
material, blackout curtains and screens.
Most of the pontoons we work on are
looking for shade from the sun, and our
enclosures are just for protection from
the weather and are made with only the
clear vinyl windows.
Use dictates materials
Because most of the tops and
enclosures we work on are being
stored away, we use materials that are
easily stored and design the bimini
frame to collapse and store on the
boat. We mainly use Sunbrella®
;
however, we do use other materials to
try to match the factory back top if
required. Our clear vinyl is .030 rolled
double polished. Some of the panels
can be 8 feet tall and 16 feet wide. We
will roll the panels for better storage
on the boat. Another challenge we
face is the Denver climate. At 5,280
feet above sea level, the sun's UV
rays are extremely damaging. We use
SolarFix®
polytetra fl uoroethylene
(PTFE) thread for all our projects.
Fabrication process: Bimini fi rst
Most of the pontoon boats already
have a back bimini frame, and the
frame is usually in good shape.
This allows us to reuse the back
frame and fabricate a new front
frame. We will set up the frames
using webbing straps and pretension
the straps for the best fi t.
Like most canvas shops, we start
by making pattern templates. We use
70-pound Kraft paper instead of plastic.
Clear vinyl with the zipper and screen sewn together for screen windows.
Bimini frames set up with the
Two bimini tops before patterning the
webbing straps.
enclosure panels.
Having the boat in the shop allows for test fi tting. Shown is a blank front enclosure
panel test fi t.
www.marinefabricatormag.com | 37
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Marine Fabricator September/October 2021

Table of Contents for the Digital Edition of Marine Fabricator September/October 2021

Marine Fabricator September/October 2021 - Cover1
Marine Fabricator September/October 2021 - Cover2
Marine Fabricator September/October 2021 - 1
Marine Fabricator September/October 2021 - 2
Marine Fabricator September/October 2021 - 3
Marine Fabricator September/October 2021 - 4
Marine Fabricator September/October 2021 - 5
Marine Fabricator September/October 2021 - 6
Marine Fabricator September/October 2021 - 7
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Marine Fabricator September/October 2021 - 48
Marine Fabricator September/October 2021 - Cover3
Marine Fabricator September/October 2021 - Cover4
Marine Fabricator September/October 2021 - MFConfAttBroch1
Marine Fabricator September/October 2021 - MFConfAttBroch2
Marine Fabricator September/October 2021 - MFConfAttBroch3
Marine Fabricator September/October 2021 - MFConfAttBroch4
Marine Fabricator September/October 2021 - MFConfAttBroch5
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