SAMPE Journal - July/August 2011 - 8
Figure 3. Schematic of construction of tooling material (left) and electrical heating tape being laid up into tool (right). Carbon-Fibre/Thermoplastic Reinforced Ceramic Tooling The tooling described here utilizes a novel reinforcement solution for the ceramic cement – the cement is reinforced with a carbon-fibre reinforced thermoplastic10. This 3-part composite tooling provides a balance between the competing requirements of a high temperature composite mould: • Ceramic cement: provides high temperature resistance and ability for tooling to be laid up without autoclaves and on 60°C patterns. Also provides electrical insulation for the electrical heating tape. • Carbon fibre: provides stiffness and greatly increased tensile strength (up to 100MPa) to the ceramic • Thermoplastic polymer: provides an “adhesive” between the carbon fibre and the ceramic, and also provides increased toughness and ductility for the tooling. Figure 3 shows a schematic of the construction of the tooling wall, with alternating layers of ceramic paste and carbon-fibre reinforced thermoplastic polymer (in this case PEEK). Electrical heating tape is laid into the tool wall as a specific layer, as shown in the figure. An initial cure of the tooling is carried out at 60°C, at which point the tool is removed from the pattern. The tooling is then subjected to a further cure at 200°C, in order to fully cure the ceramic cement. A higher temperature process may then be necessary in order to fully melt the thermoplastic and to ensure a good bond between the thermoplastic, the carbon fibre and the
KIT CUTTING
Laser and Knife Cutting Systems Environmentally Controlled Processing Composite Supply Services
TEXAS • VERMONT
802-223-4055 www.cadcut.com • info@cadcut.com ISO 9001: 2008 / AS9100 Certified
8 SAMPE Journal, Volume 47, No. 4, July/August 2011
http://www.cadcut.com
http://www.matec.com
http://www.cadcut.com
SAMPE Journal - July/August 2011
Table of Contents for the Digital Edition of SAMPE Journal - July/August 2011
SAMPE Journal - July/August 2011
Contents
President’s Message
Technical Director’s Corner
Electrically-Heated Ceramic Composite Tooling for Out-of-Autoclave Manufacturing of Large Composite Structures
SAMPE 2011–A Review
SAMPE 2011 Photo Gallery
SAMPE Tech 2011 Conference
SAMPE Tech 2011 Exhibition
Europe News & Views
SAMPE Europe’s SETEC 2011, Leiden
SAMPE Europe’s SEICO 2012, Paris
SAMPE China 2011
12th Japan International SAMPE Symposium and Exhibition – JISSE-12
SAMPE Books & CD’s Order Form
SAMPE Proceedings
SAMPE Journal Editorial Calender
The SAMPE Foundation
Welcome SAMPE’s Newest Members
Rapid/Affordable Composite Tooling Strategies Utilizing Fused Deposition Modeling
Corporate Partners
Industry News
SAMPE 2012 Call for Papers
SAMPE 2012 Exhibition
Materials & Products
SAMPE Asia 2012|Kuala Lumpur, Malaysia
LTM205 OOA Materials for Novel Prepreg Formats for Cauls and Tooling Manufactured from Very Low CTE CB1100 Ceramic Tooling Block
Advertiser’s Index
Resource Center
SAMPE LinkedIn Communities
Industry Events Calendar
Chapter Meetings Dates and Contacts
SAMPE Journal - July/August 2011 - SAMPE Journal - July/August 2011
SAMPE Journal - July/August 2011 - Cover2
SAMPE Journal - July/August 2011 - Contents
SAMPE Journal - July/August 2011 - 2
SAMPE Journal - July/August 2011 - President’s Message
SAMPE Journal - July/August 2011 - 4
SAMPE Journal - July/August 2011 - Technical Director’s Corner
SAMPE Journal - July/August 2011 - Electrically-Heated Ceramic Composite Tooling for Out-of-Autoclave Manufacturing of Large Composite Structures
SAMPE Journal - July/August 2011 - 7
SAMPE Journal - July/August 2011 - 8
SAMPE Journal - July/August 2011 - 9
SAMPE Journal - July/August 2011 - 10
SAMPE Journal - July/August 2011 - 11
SAMPE Journal - July/August 2011 - 12
SAMPE Journal - July/August 2011 - 13
SAMPE Journal - July/August 2011 - 14
SAMPE Journal - July/August 2011 - 15
SAMPE Journal - July/August 2011 - SAMPE 2011–A Review
SAMPE Journal - July/August 2011 - SAMPE 2011 Photo Gallery
SAMPE Journal - July/August 2011 - SAMPE Tech 2011 Conference
SAMPE Journal - July/August 2011 - SAMPE Tech 2011 Exhibition
SAMPE Journal - July/August 2011 - Europe News & Views
SAMPE Journal - July/August 2011 - 21
SAMPE Journal - July/August 2011 - SAMPE Europe’s SETEC 2011, Leiden
SAMPE Journal - July/August 2011 - 23
SAMPE Journal - July/August 2011 - SAMPE Europe’s SEICO 2012, Paris
SAMPE Journal - July/August 2011 - 25
SAMPE Journal - July/August 2011 - SAMPE China 2011
SAMPE Journal - July/August 2011 - 27
SAMPE Journal - July/August 2011 - 12th Japan International SAMPE Symposium and Exhibition – JISSE-12
SAMPE Journal - July/August 2011 - SAMPE Books & CD’s Order Form
SAMPE Journal - July/August 2011 - SAMPE Proceedings
SAMPE Journal - July/August 2011 - 31
SAMPE Journal - July/August 2011 - SAMPE Journal Editorial Calender
SAMPE Journal - July/August 2011 - The SAMPE Foundation
SAMPE Journal - July/August 2011 - Welcome SAMPE’s Newest Members
SAMPE Journal - July/August 2011 - 35
SAMPE Journal - July/August 2011 - 36
SAMPE Journal - July/August 2011 - Rapid/Affordable Composite Tooling Strategies Utilizing Fused Deposition Modeling
SAMPE Journal - July/August 2011 - 38
SAMPE Journal - July/August 2011 - 39
SAMPE Journal - July/August 2011 - 40
SAMPE Journal - July/August 2011 - 41
SAMPE Journal - July/August 2011 - 42
SAMPE Journal - July/August 2011 - 43
SAMPE Journal - July/August 2011 - 44
SAMPE Journal - July/August 2011 - Corporate Partners
SAMPE Journal - July/August 2011 - Industry News
SAMPE Journal - July/August 2011 - 47
SAMPE Journal - July/August 2011 - SAMPE 2012 Call for Papers
SAMPE Journal - July/August 2011 - SAMPE 2012 Exhibition
SAMPE Journal - July/August 2011 - Materials & Products
SAMPE Journal - July/August 2011 - 51
SAMPE Journal - July/August 2011 - SAMPE Asia 2012|Kuala Lumpur, Malaysia
SAMPE Journal - July/August 2011 - 53
SAMPE Journal - July/August 2011 - LTM205 OOA Materials for Novel Prepreg Formats for Cauls and Tooling Manufactured from Very Low CTE CB1100 Ceramic Tooling Block
SAMPE Journal - July/August 2011 - 55
SAMPE Journal - July/August 2011 - 56
SAMPE Journal - July/August 2011 - 57
SAMPE Journal - July/August 2011 - 58
SAMPE Journal - July/August 2011 - 59
SAMPE Journal - July/August 2011 - 60
SAMPE Journal - July/August 2011 - 61
SAMPE Journal - July/August 2011 - Advertiser’s Index
SAMPE Journal - July/August 2011 - 63
SAMPE Journal - July/August 2011 - Resource Center
SAMPE Journal - July/August 2011 - 65
SAMPE Journal - July/August 2011 - 66
SAMPE Journal - July/August 2011 - 67
SAMPE Journal - July/August 2011 - 68
SAMPE Journal - July/August 2011 - 69
SAMPE Journal - July/August 2011 - 70
SAMPE Journal - July/August 2011 - SAMPE LinkedIn Communities
SAMPE Journal - July/August 2011 - Chapter Meetings Dates and Contacts
SAMPE Journal - July/August 2011 - Cover3
SAMPE Journal - July/August 2011 - Cover4
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