Baking & Snack - February 2021 - 105
an Arabian horse trainer considered one of the top female
trainers in the world. They both instilled in me from a very
early age the value of hard work, determination, but most
importantly the constant pursuit of excellence.
What are common challenges when starting
up a new oven?
They involve integrating with upstream and downstream equipment, most commonly working to balance
capacity. This includes adjusting speeds and metering
conveyors to properly accumulate and feed pans continuously into and out of the oven. Ideally, the oven should
remain full at all times.
Also, tuning the oven for the product by working with
production and quality assurance bakery staff to achieve
all the desired characteristics by making small iterative
oven adjustments while running a steady product load.
Finally, operator understanding. This includes proper
pre-commissioning training, and then it's always best
to shadow them for the first few days or weeks to make
sure that they develop confidence and demonstrate their
understanding before going solo.
What steps can bakers take to prepare their
bakeries for a new oven and ensure the
installation is a success?
Ask the manufacturer to offer an operator and maintenance training program that extends beyond the first
few days or weeks. For a new Auto-Bake customer, we
include one visit every quarter for the first year of operation. We find that we get deeper and better questions
a few months after commissioning. It's likely something
we trained on, but it didn't stick like we thought. It's not
because we are bad trainers or bakeries have slow learners. For unique equipment like Auto-Bake, it's almost
like the trainer is speaking a new language at times.
Also, if adding a new oven or line into a live production environment, quarantine the work areas and ensure
proper ingress and egress for people, equipment and
tools. Designate the proper resource to integrate the system together. And buy or consign the spare parts from the
manufacturer, especially the catastrophic spares. These
are long lead items that if they fail, the line stops producing and making money for you. This is not a question of
warranty but of availability.
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104_BS_Feb21_Tech Exprt.indd 105
2/3/2021 8:57:12 AM
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Baking & Snack - February 2021
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