Maintenance Technology September 2016 - 19
VOICE FROM THE FIELD
Lawrence's Best Advice
for R&M Professionals
"Anticipate potential failures and be
prepared to develop and provide solutions prior to their actual occurrences.
In the final analysis, you want your
customers to never know you were even
there because they would never miss a
beat. If you are doing your job right, you
should be invisible."
Gardner added. "We were able to use
our assets, our subcontractors, and our
vendors to pull together a team with
a mission to get something done and
make a major correction. If we had not
been able to do that, they would have
had to send patients in these 140 beds
to other facilities for care. You just use
your experience and common sense of
problem solving to be able to come up
with solutions with the right people at the
right time. You become a conductor who
must conduct an orchestra."
Another success story
When Gardner arrived at the USA
Medical Center seven years ago, there
was no building-automation system in
place. He took the initiative to apply
for the U.S. Department of Energy's
(Washington) Energy Efficiency
Conservation Block Grant. Each state
was given a percentage of the blockgrant funding. However, states were the
recipients and governmental agencies
within each state were acceptable
applicants with an exception that state
universities were not included.
"I asked permission from my supervisor to approach the City of Mobile and
see if they would apply on our behalf,"
Gardner said. "When I approached them,
they said no because they had projects
they wanted to apply for themselves. So,
I went to other cities within Mobile and
Baldwin counties and asked them if they
intended to apply. The majority of them
had no idea what I was talking about. I
found three who were willing to apply on
our behalf."
The grant maximum for each applicant
was $250,000. Gardner filled out the
applications for three cities, attended
their council meetings, and made the
SEPTEMBER 2016
presentation encouraging them to vote
to approve the three awards totaling
$750,000 for the Univ. of South
Alabama Medical Center. Gardner
hand delivered the applications to the
Alabama Department of Economic
Development. Five months later,
he received letters confirming the
medical center had received the largest
block grant in Alabama. The grant
stipulated that 50% would be spent
for a building-automation system and
50% would go toward a heat-recovery
chiller system to replace 50-year-old
steam boilers.
"It took us two years to get it all done,"
Gardner said. "But the building-automation system is the backbone system that
covers every building on campus and the
majority of the large air-handling equipment. The chiller plant is also covered,
so we can go in the computer and see in
real time what is going on with these big
air handlers. We can pre-program their
operations, all their set points, and control
the environment through this computer
system."
The heat-recovery chillers were using
energy to produce the chilled plant water.
Now, heat that is produced from the hot
chillers is extracted from the condensate
water. "We basically get free hot water
because we have already paid for the
energy to make chilled water," Gardner
explained.
The savings are averaging $300,000 a
year, which he says is easily the biggest
achievement in energy efficiency in the
history of the organization.
Gardner and his team have since
been able to address other low-hanging
fruit. Another energy-efficiency project,
conducted in conjunction with Alabama
Power, is saving the system $600,000
annually.
"Projects like this make me proud
because I know that we are really making
a difference," he stated. MT
Michelle Segrest has been a professional
journalist for 27 years. She has covered the
industrial processing industries for nine
years. If you know of a maintenance and/
or reliability professional who is making a
difference at their facility, please drop her
an email at michelle@navigatecontent.com.
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MAINTENANCETECHNOLOGY.COM | 19
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Table of Contents for the Digital Edition of Maintenance Technology September 2016
Editorial
Uptime
On The Floor
Old-School Approach To New-World Technology
Art Meets Reliability Science
Commit To Safety
Robot-Human Interaction Getting Safer
Sanitary, Stainless Conveyors Not The Same
Reduce Hidden Process-Safety Costs
Pace Your Reliability Program
Win The War With 'Lubrication By Design'
SAP Tips And Tricks
Understand Pump Vibration
Select The Right Relay
Bearing Care
Clear Up HOA Confusion
Potato Waste Becomes Clean Water, Energy
Products
Showcase
Ad Index
Final Thought
Maintenance Technology September 2016 - 1
Maintenance Technology September 2016 - Cover1
Maintenance Technology September 2016 - Cover2
Maintenance Technology September 2016 - 1
Maintenance Technology September 2016 - 2
Maintenance Technology September 2016 - 3
Maintenance Technology September 2016 - Editorial
Maintenance Technology September 2016 - 5
Maintenance Technology September 2016 - Uptime
Maintenance Technology September 2016 - 7
Maintenance Technology September 2016 - On The Floor
Maintenance Technology September 2016 - 9
Maintenance Technology September 2016 - Old-School Approach To New-World Technology
Maintenance Technology September 2016 - 11
Maintenance Technology September 2016 - 12
Maintenance Technology September 2016 - 13
Maintenance Technology September 2016 - 14
Maintenance Technology September 2016 - 15
Maintenance Technology September 2016 - Art Meets Reliability Science
Maintenance Technology September 2016 - 17
Maintenance Technology September 2016 - 18
Maintenance Technology September 2016 - 19
Maintenance Technology September 2016 - Commit To Safety
Maintenance Technology September 2016 - 21
Maintenance Technology September 2016 - 22
Maintenance Technology September 2016 - 23
Maintenance Technology September 2016 - Robot-Human Interaction Getting Safer
Maintenance Technology September 2016 - 25
Maintenance Technology September 2016 - Sanitary, Stainless Conveyors Not The Same
Maintenance Technology September 2016 - 27
Maintenance Technology September 2016 - 28
Maintenance Technology September 2016 - Reduce Hidden Process-Safety Costs
Maintenance Technology September 2016 - 30
Maintenance Technology September 2016 - Pace Your Reliability Program
Maintenance Technology September 2016 - 32
Maintenance Technology September 2016 - 33
Maintenance Technology September 2016 - 34
Maintenance Technology September 2016 - 35
Maintenance Technology September 2016 - Win The War With 'Lubrication By Design'
Maintenance Technology September 2016 - 37
Maintenance Technology September 2016 - 38
Maintenance Technology September 2016 - SAP Tips And Tricks
Maintenance Technology September 2016 - Understand Pump Vibration
Maintenance Technology September 2016 - Select The Right Relay
Maintenance Technology September 2016 - Bearing Care
Maintenance Technology September 2016 - 43
Maintenance Technology September 2016 - Clear Up HOA Confusion
Maintenance Technology September 2016 - Potato Waste Becomes Clean Water, Energy
Maintenance Technology September 2016 - 46
Maintenance Technology September 2016 - 47
Maintenance Technology September 2016 - 48
Maintenance Technology September 2016 - 49
Maintenance Technology September 2016 - 50
Maintenance Technology September 2016 - 51
Maintenance Technology September 2016 - 52
Maintenance Technology September 2016 - Showcase
Maintenance Technology September 2016 - Ad Index
Maintenance Technology September 2016 - 55
Maintenance Technology September 2016 - Final Thought
Maintenance Technology September 2016 - Cover3
Maintenance Technology September 2016 - Cover4
Maintenance Technology September 2016 - 62
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Maintenance Technology September 2016 - 64
Maintenance Technology September 2016 - 65
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