MACS Service Reports - 2016 - AUG3

As with a conventional thermostat their main
purpose is to limit coolant flow to being pumped
between the engine block and cylinder head in order to bring coolant temps (and therefore combustion chamber temps prior to combustion) up to operational temperatures. This of course also helps
to achieve good heater core performance when the
passengers want to be warmed up. VW / Audi may
refer to the closed thermostat coolant flow loop as
the "small coolant flow circuit" (Fig. 5 & 6) and the
condition when the thermostat opens to allow

Drawing courtesy VW / Audi Group

Drawing courtesy Audi
Drawing courtesy GM

the engine's coolant when it reaches the set point.
For this reason thermostats have traditionally been
mounted on the cylinder head. Electric stats, however, may be mounted lower on the engine as with
VW/Audi. (Fig. 3) Electrically mapped thermostats

Figure 3: Mounting locations may or may not be typical to a conventional
thermostat. Due to the nature of these electric stats, they don't have to
necessarily be mounted in the head (Audi example on left). The difference
is truly the presence of an electrical connector which could be confused as
an ECT sensor (Chevy example on right).

will open on their own (more on failures and diagnostics later) similar to their simpler mechanical
counterparts but in most cases at a slightly different temperature than a conventional thermostat
equipped model. A Chevy Cruze with electric stat,
for example, may open w/o electric assist at around
225 deg. F. That's 30 deg. F higher than many OEM
conventional thermostats! Either type of thermostat may appear to be mounted directly on the head
or in a coolant manifold assembly (a.k.a. coolant
distributor housing shown in Fig. 4.)

Drawing courtesy VW / Audi Group

Drawing courtesy VW / Audi Group

Figure 5: Small cooling circuit is Audi / VW's way of saying "stat closed
- coolant flow goes from engine to block only." Notice the "heat exchanger shut-off valve at top right of drawing. Essentially an electric
version of the old cable / vacuum actuated heater valves, the newer electric models keep the passenger compartment from heating up when heat
is not wanted.

Figure 4: VW / Audi models may utilize a coolant distributor housing to connect the various heat exchangers together with radiator inlet / outlet connections and the electric thermostat. This OEM also uses an ECT on the radiator
as well as the cylinder head for making the mapped cooling system more accurate.

August 2016

Figure 6: With low coolant temperatures and no PWM signal to the electric thermostat's heater element the "small coolant circuit" is maintained
by the larger disc valve of the stat being closed via spring pressure. Note
the upper level of the stat (top right) via the open small disc valve allowing the coolant in the upper level of the coolant distributor unit to be
moved by the water pump.

3

MACS Service Reports



Table of Contents for the Digital Edition of MACS Service Reports - 2016

MACS Service Reports - 2016 - JAN1
MACS Service Reports - 2016 - JAN2
MACS Service Reports - 2016 - JAN3
MACS Service Reports - 2016 - JAN4
MACS Service Reports - 2016 - JAN5
MACS Service Reports - 2016 - JAN6
MACS Service Reports - 2016 - JAN7
MACS Service Reports - 2016 - JAN8
MACS Service Reports - 2016 - FEB1
MACS Service Reports - 2016 - FEB2
MACS Service Reports - 2016 - FEB3
MACS Service Reports - 2016 - FEB4
MACS Service Reports - 2016 - FEB5
MACS Service Reports - 2016 - FEB6
MACS Service Reports - 2016 - FEB7
MACS Service Reports - 2016 - FEB8
MACS Service Reports - 2016 - MAR1
MACS Service Reports - 2016 - MAR2
MACS Service Reports - 2016 - MAR3
MACS Service Reports - 2016 - MAR4
MACS Service Reports - 2016 - MAR5
MACS Service Reports - 2016 - MAR6
MACS Service Reports - 2016 - MAR7
MACS Service Reports - 2016 - MAR8
MACS Service Reports - 2016 - APR1
MACS Service Reports - 2016 - APR2
MACS Service Reports - 2016 - APR3
MACS Service Reports - 2016 - APR4
MACS Service Reports - 2016 - APR5
MACS Service Reports - 2016 - APR6
MACS Service Reports - 2016 - APR7
MACS Service Reports - 2016 - APR8
MACS Service Reports - 2016 - MAY1
MACS Service Reports - 2016 - MAY2
MACS Service Reports - 2016 - MAY3
MACS Service Reports - 2016 - MAY4
MACS Service Reports - 2016 - MAY5
MACS Service Reports - 2016 - MAY6
MACS Service Reports - 2016 - MAY7
MACS Service Reports - 2016 - MAY8
MACS Service Reports - 2016 - JUN1
MACS Service Reports - 2016 - JUN2
MACS Service Reports - 2016 - JUN3
MACS Service Reports - 2016 - JUN4
MACS Service Reports - 2016 - JUN5
MACS Service Reports - 2016 - JUN6
MACS Service Reports - 2016 - JUN7
MACS Service Reports - 2016 - JUN8
MACS Service Reports - 2016 - JUL1
MACS Service Reports - 2016 - JUL2
MACS Service Reports - 2016 - JUL3
MACS Service Reports - 2016 - JUL4
MACS Service Reports - 2016 - JUL5
MACS Service Reports - 2016 - JUL6
MACS Service Reports - 2016 - JUL7
MACS Service Reports - 2016 - JUL8
MACS Service Reports - 2016 - AUG1
MACS Service Reports - 2016 - AUG2
MACS Service Reports - 2016 - AUG3
MACS Service Reports - 2016 - AUG4
MACS Service Reports - 2016 - AUG5
MACS Service Reports - 2016 - AUG6
MACS Service Reports - 2016 - AUG7
MACS Service Reports - 2016 - AUG8
MACS Service Reports - 2016 - SEP1
MACS Service Reports - 2016 - SEP2
MACS Service Reports - 2016 - SEP3
MACS Service Reports - 2016 - SEP4
MACS Service Reports - 2016 - SEP5
MACS Service Reports - 2016 - SEP6
MACS Service Reports - 2016 - SEP7
MACS Service Reports - 2016 - SEP8
MACS Service Reports - 2016 - OCT1
MACS Service Reports - 2016 - OCT2
MACS Service Reports - 2016 - OCT3
MACS Service Reports - 2016 - OCT4
MACS Service Reports - 2016 - OCT5
MACS Service Reports - 2016 - OCT6
MACS Service Reports - 2016 - OCT7
MACS Service Reports - 2016 - OCT8
MACS Service Reports - 2016 - NOV1
MACS Service Reports - 2016 - NOV2
MACS Service Reports - 2016 - NOV3
MACS Service Reports - 2016 - NOV4
MACS Service Reports - 2016 - NOV5
MACS Service Reports - 2016 - NOV6
MACS Service Reports - 2016 - NOV7
MACS Service Reports - 2016 - NOV8
MACS Service Reports - 2016 - DEC1
MACS Service Reports - 2016 - DEC2
MACS Service Reports - 2016 - DEC3
MACS Service Reports - 2016 - DEC4
MACS Service Reports - 2016 - DEC5
MACS Service Reports - 2016 - DEC6
MACS Service Reports - 2016 - DEC7
MACS Service Reports - 2016 - DEC8
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